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MOPB065 Recent Measurements on the SC 325 MHz CH-Cavity cavity, ion, linac, heavy-ion 255
 
  • M. Busch, M. Amberg, M. Basten, F.D. Dziuba, H. Podlech, U. Ratzinger
    IAP, Frankfurt am Main, Germany
  • M. Amberg
    HIM, Mainz, Germany
 
  Funding: Work supported by GSI, BMBF Contr. No. 06FY7102
At the Institute for Applied Physics (IAP), Frankfurt University, a sc 325 MHz CH-Cavity has been designed and fabricated. Successful tests at 4 K and 2 K with gradients up to 14.1 MV/m have been performed. The cavity is destined for a 11.4 AMeV 10 mA ion beam at the GSI UNILAC, Darmstadt. Consisting of 7 gaps and a geometrical beta of 0.16 this resonator is designed to provide a gradient of 5 MV/m. Novel features of this structure comprise a compact design, low electric peak fields, improved surface processing possibilities and power coupling. In addition a tuner system based on mechanically deformable bellow tuners attached inside the cavity and driven either by a stepping motor or a piezo actuator will keep the cavity on resonance. This contribution reports about the latest measurements on the cavity with the recently attached helium vessel and a renewed surface processing.
 
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MOPB075 Experiences on Retreatment of EU-XFEL Series Cavities at DESY cavity, status, feedback, linac 296
 
  • A. Matheisen, N. Krupka, S. Saegebarth, P. Schilling, N. Steinhau-Kühl, B. van der Horst
    DESY, Hamburg, Germany
 
  For the European XFEL (EU-XFEL), two industrial companies are responsible for the manufacture and surface preparation of the eight hundred superconducting cavities. The companies had to strictly follow the XFEL specification and document all production and preparation steps. No performance guaranties were required. Each cavity delivered by industry to DESY is tested in a vertical test at 2K. Resonators not reaching the performances defined for application at the EU-XFEL linear accelerator modules or showing leakage during cold RF tests have undergone a subsequent retreatment at DESY. Nearly 20% of the cavity production required retreatment, most of them by an additional high pressure rinsing. Some cavities received additional chemical treatment by BCP flash after the initial HPR did not cure the problem. The analysis of retreatments and quality control data available from the retreatment sequences and the workflow of retreatment will be presented.  
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MOPB076 Horizontal RF Test of a Fully Equipped 3.9 GHz Cavity for the European XFEL in the DESY AMTF cavity, HOM, operation, cryomodule 301
 
  • C.G. Maiano, C. Albrecht, R. Bospflug, J. Branlard, L. Butkowski, T. Delfs, J. Eschke, A. Gössel, F. Hoffmann, M. Hüning, K. Jensch, R. Jonas, R. Klos, D. Kostin, W. Maschmann, A. Matheisen, U. Mavrič, W.-D. Möller, C. Müller, K. Mueller, B. Petersen, P. Pierini, J. Rothenburg, O. Sawlanski, M. Schmökel, A.A. Sulimov, E. Vogel
    DESY, Hamburg, Germany
  • A. Bosotti, M. Moretti, R. Paparella, P. Pierini, D. Sertore
    INFN/LASA, Segrate (MI), Italy
  • E.R. Harms
    Fermilab, Batavia, Illinois, USA
  • C.R. Montiel
    ANL, Argonne, Illinois, USA
  • S. Pivovarov
    BINP SB RAS, Novosibirsk, Russia
 
  In order to validate the cavity package concept before the module preparation for the European XFEL Injector, one 3.9 GHz cavity, complete with magnetic shielding, power coupler and frequency tuner was tested in a specially designed single cavity cryomodule in one of the caves of the DESY Accelerator Module Test Facility (AMTF). The cavity was tested in high power pulsed operation up to the quench limit of 24 MV/m, above the vertical test qualifications and all subsystems under test (coupler, tuner, waveguide tuners, LLRF system) were qualified to design performances.  
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MOPB094 Inspection and Repair Techniques for the EXFEL Superconducting 1.3 GHz Cavities at Ettore Zanon S.p.A: Methods and Results cavity, operation, accelerating-gradient, electron 368
 
  • G. Massaro, G. Corniani, N. Maragno
    Ettore Zanon S.p.A., Schio, Italy
  • A. Matheisen, A. Navitski
    DESY, Hamburg, Germany
  • P. Michelato, L. Monaco
    INFN/LASA, Segrate (MI), Italy
 
  The quality control of the inner surface of superconducting RF cavities is essential in order to assure high accelerating gradient and quality factor. Ettore Zanon S.p.A. (EZ) has implemented in the serial production an optical system that use an high-resolution camera, in order to detect various types of defects. This system is added to a grinding machine, that was specifically designed and built to repair imperfections of the cavities inner surface. This inspection and repair system is applied to recover performance limited cavities of the 1.3 GHz European XFEL project, where surface irregularities are detected, either by the Obacht inspection system at Desy or the optical system at EZ. The optical system and the grinding procedure are qualified using two series cavities limited in gradient and showing different types of surface defects. The performances of these cavities have been recovered to reach the specifications of the project. Until now, all the series XFEL cavities built by EZ, repaired with this technique, have shown an accelerating gradient well above the EXFEL goal.  
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MOPB095 SRF Cavity Processing and Chemical Etching Development for the FRIB Linac cavity, SRF, linac, operation 373
 
  • I.M. Malloch, E.S. Metzgar, L. Popielarski
    FRIB, East Lansing, Michigan, USA
  • M.J. LaVere
    MSU, East Lansing, Michigan, USA
 
  Funding: This material is based upon work supported by the U.S. Department of Energy Office of Science under Cooperative Agreement DE SC0000661, the State of Michigan and Michigan State University.
In preparation of a rigorous superconducting RF (SRF) cavity processing and test plan for the production of the Facility for Rare Isotope Beams (FRIB) driver linac, a state-of-the-art chemical etching tool has been installed in the FRIB coldmass production facility. This paper seeks to summarize the etching equipment design, installation, and validation program and subsequent etching results for a variety of SRF cavity types and etching configurations. Bulk etching, light etching, and custom (frequency tuning) etching results for different FRIB cavities are discussed. Special emphasis is placed on the etching removal uniformity and frequency tuning reliability of these processes.
 
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MOPB098 Improvement of Temperature Control During Nb 9-Cell SRF Cavity Vertical Electro-Polishing (VEP) and Progress of VEP Quality cavity, experiment, cathode, SRF 381
 
  • K.N. Nii, V. Chouhan, Y.I. Ida, T.Y. Yamaguchi
    MGH, Hyogo-ken, Japan
  • H. Hayano, S. Kato, H. Monjushiro, T. Saeki, M. Sawabe
    KEK, Ibaraki, Japan
  • K. Ishimi
    MGI, Chiba, Japan
 
  Marui Galvanizing Co.,Ltd. has been developing Nb 9-cell SRF cavity vertical electro-polishing (VEP) facility and technique for mass production in collaboration with KEK. Our first 9-cell cavity VEP facility was not enough to control temperature during VEP, so the polishing quality was not so high. In this article, we will report the progress of temperature distribution and polishing quality due to the improvement of temperature control system of electrolyte and cavity during VEP.  
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MOPB102 Comments on Electropolishing at Ettore Zanon SpA at the End of EXFEL Production cavity, niobium, cathode, acceleration 394
 
  • M. Rizzi, G. Corniani
    Ettore Zanon S.p.A., Schio, Italy
  • A. Matheisen
    DESY, Hamburg, Germany
  • P. Michelato
    INFN/LASA, Segrate (MI), Italy
 
  In 2013 a new horizontal Electropolishing facility was developed and implemented by Ettore Zanon SpA (EZ) for the treatment of cavities for the European XFEL series production. More than 300 cavities have been treated. Electropolishing has been used for two applications: bulk removal and recovering of cavities with surface defects. Treatment settings have been analysed and compared with cavities performances to verify possible influences of the various parameters. Main parameters considered are treatment time, voltage and current, that together define average thickness removal. We present here the results of these investigation. The facility and process in use are also presented, together with possible next upgrade of the system, facing the new production of cavities for the LCLSII project.  
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MOPB110 The Transfer of Improved Cavity Processing Protocols to Industry for LCLS-II: N-Doping and Electropolishing cavity, cathode, niobium, superconductivity 418
 
  • C.E. Reece, F. Marhauser, A.D. Palczewski
    JLab, Newport News, Virginia, USA
 
  Funding: Authored by Jefferson Science Associates, LLC under U.S. DOE Contract No. DE-AC05-06OR23177 with supplemental funding from the LCLS-II Project U.S. DOE Contract No. DE-AC02-76SF00515.
Based on the R&D efforts of colleagues at FNAL, Cornell, and JLab, the LCLS-II project adopted a modification to the rather standard niobium SRF cavity surface processing protocol that incorporates a high temperature diffusion doping with nitrogen gas. This change was motivated by the resulting higher Q0 and the prospect of significantly lower cryogenic heat load for LCLS-II. JLab is responsible for managing the cavity procurement for the LCLS-II project. The first phase of the procurement action is to transfer the nitrogen-doping protocol to the industrial vendors. We also seek to exploit improvements in understanding of the niobium electropolishing process as part of the production processing of the TESLA-style LCLS-II cavities. We report on the technology transfer activities and progress toward the envisaged performance demonstration of vendor-processed cavities.
 
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MOPB111 Furnace N2 Doping Treatments at Fermilab vacuum, cavity, SRF, PLC 423
 
  • M. Merio, M. Checchin, A.C. Crawford, A. Grassellino, M. Martinello, A.M. Rowe, M. Wong
    Fermilab, Batavia, Illinois, USA
  • M. Checchin, M. Martinello
    Illinois Institute of Technology, Chicago, Illlinois, USA
 
  Funding: Operated by Fermi Research Alliance, LLC under Contract No. De-AC02-07CH11359 with the United States Department of Energy.
The Fermilab SRF group regularly performs Nitrogen (N2) doping heat treatments on superconducting cavities in order to improve their Radio Frequency (RF) performances. This paper describes the set up and operations of the Fermilab vacuum furnaces, with a major focus on the implementation and execution of the N2 doping recipe. The cavity preparation will be presented, N2 doping recipes will be analyzed and heat treatment data will be reported in the form of plot showing temperature, total pressure and partial pressures over time. Finally possible upgrades and improvements of the furnace and the N2 doping process are discussed.
 
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MOPB113 Study of the Evolution of Artificial Defects on the Surface of Niobium During Electrochemical and Chemical Polishing SRF, laser, cavity, operation 433
 
  • L. Monaco, P. Michelato
    INFN/LASA, Segrate (MI), Italy
  • A. Navitski, J. Schaffran, W. Singer
    DESY, Hamburg, Germany
  • C. Pagani
    Università degli Studi di Milano & INFN, Segrate, Italy
  • A.L. Prudnikava, Y. Tamashevich
    University of Hamburg, Institut für Experimentalphysik, Hamburg, Germany
 
  The presence of defects on the inner surface of Nb superconducting RF structures might limit its final performance. For this reason, strict requirements are imposed during mechanical production of the cavities, specifically on the quality control of the inner surface of components, to avoid the presence of defects or scratches. Nevertheless, some defects may remain also after control or can arise from the following production steps. Understanding the evolution of the defect might shine new insight on its origin and help in defining possible repair techniques. This paper reports the topographical evolution of defects on a Nb sample polished with the standard recipe used for the 1.3 GHz cavities of the EXFEL project. Various artificial defects of different shape, dimensions, and thicknesses/depths, with geometrical characteristics similar to the one that may occur during the machining and handling of cavities, have been “ad hoc” produced on the sample of the same material used for the cell fabrication. Analysis shows the evolution of the shape and profile of the defects at the different polishing steps.  
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MOPB118 Cleanliness and Vacuum Acceptance Tests for the UHV Cavity String of the XFEL Linac cavity, vacuum, operation, cryomodule 452
 
  • S. Berry, O. Napoly, B. Visentin
    CEA/DSM/IRFU, France
  • C. Boulch, C. Cloué, C. Madec, T. Trublet
    CEA/IRFU, Gif-sur-Yvette, France
  • D. Henning, L. Lilje, A. Matheisen, M. Schmökel
    DESY, Hamburg, Germany
 
  The main linac of the European XFEL will consist of 100 accelerator modules, i.e. 800 superconducting accelerator cavities operated at a design gradient of 23.6MV/m. In this context CEA-Saclay built an assembly facility designed to produce one module per week, ready to be tested at DESY. The facility overcame the foreseen production rate. We would like to highlight and discuss the critical fields: cleanliness and vacuum. A new assembly method to protect final assembly against particulates contamination has been implemented on the production line. Impact on cryomodule RF test is presented. Particle transport measurements on components used for the European XFEL accelerator module are presented. The results indicate that the nominal operation of the automated pumping and venting units will not lead to particle transport. Vacuum acceptance tests are of major interest: leak tests and residual gas analysis (RGA) are used to control the absence of air leak and contamination. The RGA specifications have been slightly relaxed to ensure the production rate.  
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TUPB002 Elimination of High Frequency Noise From the Beam in the Diamond Light Source Storage Ring storage-ring, operation, synchrotron, power-supply 525
 
  • C. Christou, A. Bogusz, P.J. Marten
    DLS, Oxfordshire, United Kingdom
 
  High frequency beam motion has been identified as a source of noise in infrared beamlines in a number of synchrotron light sources. Diamond is a third generation synchrotron light source with storage ring current maintained by two superconducting CESR-B cavities powered by IOT-driven RF amplifiers. In our case, undesirable beam motion in the kilohertz range is predominantly driven by spectral content in the voltage across the IOTs arising from the switched mode nature of the high voltage power supply. Spectral noise on the amplifiers and beam has been identified and characterised and efforts to eliminate this noise are described. Care has been taken to maintain the overall stability of the RF at Diamond and tests have been carried out on an infrared beamline to investigate the degree to which beam noise impacts beamline operation in its different operating configurations.  
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TUPB003 Cavity Procurement and Qualification Plan for LCLS-II cavity, hardware, site, cathode 529
 
  • F. Marhauser, E. Daly, J.A. Fitzpatrick
    JLab, Newport News, Virginia, USA
 
  Funding: Authored by Jefferson Science Associates, LLC under U.S. DOE Contract No. DE-AC05-06OR23177 with supplemental funding from the LCLS-II Project U.S. DOE Contract No. DE-AC02-76SF00515.
The LCLS-II project aims to build 35 accelerating cryomodules, which are based on the European XFEL design but modified for operation in CW mode. Each cryomodule houses eight TESLA-style nine-cell superconducting radio-frequency cavities. The activities to assemble the first two prototype cryomodules are ongoing at FNAL and JLab. 264 cavities worth of cavities for the remaining 33 cryomodules will be procured from two industrial vendors in similar quantity considering the option to produce spares. The assembly of cavities into the production cryomodules will be distributed among FNAL (16 cryomodules) and JLab (17 cryomodules). In this paper the cavity procurement and qualification plan for the LCLS-II project is detailed.
 
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TUPB004 Vertical Cavity Test Facility at Fermilab cavity, instrumentation, experiment, SRF 534
 
  • O.S. Melnychuk, A. Grassellino, F.L. Lewis, J.P. Ozelis, R.V. Pilipenko, Y.M. Pischalnikov, O.V. Pronitchev, A. Romanenko, D.A. Sergatskov, B. Squires
    Fermilab, Batavia, Illinois, USA
 
  After a recent upgrade, the vertical test facility for SRF cavities at Fermilab features a low level RF system capable of testing 325MHz, 650MHz, 1.3GHz, and 3.9GHz cavities, helium liquefying plant, three test cryostats, and the interlock safety system. The cryostats can accommodate measurements of multiple cavities in a given cryogenic cycle in the range of temperatures from 4.2K to 1.4K. We present a description of the components of the vertical test facility. We also discuss cavity instrumentation that is used for diagnostics of cavity ambient conditions and quench characterization.  
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TUPB008 A New Cryogenic Control System for the Vertical Test Area at Jefferson Lab PLC, cryogenics, SRF, operation 549
 
  • G.K. Davis, T. Goodman, P. Kushnick, T. Powers, C.M. Wilson
    JLab, Newport News, Virginia, USA
 
  Funding: DOE
The Vertical Test Area at Jefferson Lab, consisting of eight vertical dewars, recently received a major upgrade by replacing the original (1995) cryogenic control system. A new, state-of-the-art, distributed control system (DC S) based on Programmable Logic Controllers (PLCs) was installed and commissioned. The new system increases facility throughput, reliability and cryogenic efficiency, while improving safety. The system employs a touchscreen graphical user interface and a highly redundant architecture on an Ethernet backbone.
 
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TUPB013 Fermilab Cryomodule Test Stand Design and Plans cryomodule, cryogenics, cavity, SRF 566
 
  • E.R. Harms, C.M. Baffes, K. Carlson, B.E. Chase, A.L. Klebaner, M.J. Kucera, J.R. Leibfritz, M.W. McGee, P.S. Prieto, J. Reid, R.P. Stanek, D. Sun, M.J. White
    Fermilab, Batavia, Illinois, USA
 
  Funding: Operated by Fermi Research Alliance, LLC under Contract No. DE-AC02-07CH11359 with the United States Department of Energy.
A facility dedicated to SRF cryomodule testing is under construction at Fermilab. The test stand has been designed to be flexible enough to cool down and power test full length TESLA-style 8-cavity cryomodules as well cryomodules for low-β acceleration. We describe the design considerations, status, and near future plans for utilization of the test stand.
 
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TUPB022 Low-Beta SRF Cavity Processing and Testing Facility for the Facility for Rare Isotope Beams at Michigan State University cavity, SRF, vacuum, cryomodule 597
 
  • L. Popielarski
    NSCL, East Lansing, Michigan, USA
  • B.W. Barker, C. Compton, K. Elliott, I.M. Malloch, E.S. Metzgar, J. Popielarski, K. Saito, G.J. Velianoff, D.R. Victory, T. Xu
    FRIB, East Lansing, Michigan, USA
 
  Funding: This material is based upon work supported by the U.S. Department of Energy Office of Science under Cooperative Agreement DE SC0000661, the State of Michigan and Michigan State University
Major work centers of the new SRF Highbay are fully installed and in use for FRIB pre-production SRF quarter-wave and half-wave resonators, including inspection area, high temperature vacuum furnace for cavity degassing, chemical etching facility and processing and assembly cleanrooms. Pre-production activities focus on optimizing workflow by reducing process time, tracking part status and related data, and identifying bottlenecks. Topics discussed may include; buffered chemical polish (BCP) etching for cavity frequency control, degassing time reduction, automated high pressure rinse, particle control against field emission, pre-production cavity test results and implementation of workflow status programs
 
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TUPB026 Cryogenic Performance of the HNOSS Test Facility at Uppsala University cavity, cryogenics, operation, vacuum 612
 
  • R. Santiago Kern, K.J. Gajewski, L. Hermansson, R.J.M.Y. Ruber
    Uppsala University, Uppsala, Sweden
  • P. Bujard, T. Junquera, J.P. Thermeau
    Accelerators and Cryogenic Systems, Orsay, France
 
  Funding: Knut and Alice Wallenbergs foundation
The FREIA Laboratory at Uppsala University, Sweden, is developing part of the RF system and testing the superconducting double spoke cavitites for ESS. During 2014 it was equipped with HNOSS, a versatile horizontal cryostat system for testing superconducting cavities. HNOSS is designed for high power RF testing of up to two superconducting accelerating cavities equipped with helium tank, fundamental power coupler and tuning system. In particular it will be used to characterise the performance of spoke cavities like used in the accelerator for the ESS project. HNOSS is connected to a cryogenic plant providing liquid helium and a sub-atmospheric pumping system enabling operation in the range 1.8 to 4.5~K. We present a brief description of the major components, installation and results from the recent operation and tests.
 
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TUPB081 Multi-Cell Temperature Mapping and Conclusions cavity, SRF, monitoring, cryogenics 783
 
  • F. Furuta, R.G. Eichhorn, G.M. Ge, D. Gonnella, D.L. Hartill, G.H. Hoffstaetter, J.J. Kaufman, M. Liepe, E.N. Smith
    Cornell University (CLASSE), Cornell Laboratory for Accelerator-Based Sciences and Education, Ithaca, New York, USA
 
  Multi-cell temperature mapping (T-map) system has been developed and applied on SRF Nb cavities vertical tests (VT) at Cornell. It has nearly two thousand thermometers and achieved a 1mK resolution of niobium surface temperature rinsing in superfluid helium . We have upgraded the system to be capable of monitoring the temperature profiles of quench spot on cavity. The recent results of T-map during cavity tests and details will be reported.  
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TUPB093 Initial Commissioning Experience with the Spallation Neutron Source Vertical Test Area RF System cavity, operation, software, hardware 819
 
  • M.T. Crofford, J.A. Ball, M. Doleans, S.-H. Kim, S.W. Lee, J.D. Mammosser, J. Saunders
    ORNL, Oak Ridge, Tennessee, USA
  • T.L. Davidson, S. Whaley
    ORNL RAD, Oak Ridge, Tennessee, USA
 
  Funding: SNS is managed by UT-Battelle, LLC, under contract DE-AC05-00OR22725 for the U.S. Department of Energy.
The Spallation Neutron Source (SNS) has developed a vertical test area (VTA) for the testing and qualification of superconducting radio frequency cavities. The associated RF System successfully supported the initial commissioning of the VTA system and has been utilized for cavity testing at both 4 and 2 K. As operational experience was gained, improvements to the RF system were implemented to better utilize the dynamic range of the system, and software updates and additions were made to meet the operational needs. The system continues to evolve as we gain better understanding of the testing needs.
 
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TUPB094 Jefferson Lab Vertical Test Area RF System Improvement cavity, network, software, low-level-rf 823
 
  • T. Powers, M.L. Morrone
    JLab, Newport News, Virginia, USA
 
  Funding: Authored by Jefferson Science Associates, LLC under U.S. DOE Contract No. DE-AC05-06OR23177 with supplemental funding from the LCLS-II Project U.S. DOE Contract No. DE-AC02-76SF00515.
RF systems for testing critically coupled SRF cavities require the ability to track the cavity frequency excursions while making accurate measurements of the radio frequency (RF) signals associated with the cavity. Two types of systems are being used at Jefferson Lab. The first, the traditional approach, is to use a voltage controlled oscillator configured as a phase locked loop such that it will track the cavity frequency. The more recently developed approach is to use a digital low level RF (LLRF) system in self excited loop (SEL) mode to track the cavity frequency. Using a digital LLRF system in SEL mode has the advantage that it is much easier to lock to the cavity’s resonant frequencies and they tend to have a wider capture range. This paper will report on the system designs used to implement the 12 GeV digital LLRF system in the JLAB vertical test area. Additionally, it will report on the system modifications which are being implemented so that the RF infrastructure in the VTA will be ready to support the LCLS II cryomodule production effort, which is scheduled to begin in calendar year 2016.
 
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TUPB113 JLab Cryomodule Assembly Infrastructure Modifications for LCLS-II cavity, cryomodule, vacuum, cryogenics 898
 
  • E. Daly, J. Armstrong, G. Cheng, M.A. Drury, J.F. Fischer, D. Forehand, K. Harding, J. Henry, K. Macha, J.P. Preble, A.V. Reilly, K.M. Wilson
    JLab, Newport News, Virginia, USA
 
  Funding: This work was supported by the LCLS-II Project and the U.S. Department of Energy, Contract DE-AC02-76SF00515.
The Thomas Jefferson National Accelerator Facility is currently engaged, along with several other DOE national laboratories, in the Linac Coherent Light Source II project (LCLS II). The SRF Institute at Jefferson Lab will be building 1 prototype and 17 production cryomodules based on the TESLA / ILC / XFEL design. Each cryomodule will contain eight nine cell cavities with coaxial power couplers operating at 1.3 GHz. New and modified infrastructure and assembly tooling is required to construct cryomodules in accordance with LCLS-II requirements. The approach for modifying assembly infrastructure included evaluating the existing assembly infrastructure implemented at laboratories world-wide in support of ILC and XFEL production activities and considered compatibility with existing infrastructure at JLab employed for previous cryomodule production projects. These modifications include capabilities to test cavities, construct cavity strings in a class 10 cleanroom environment, assemble cavity strings into cryostats, and prepare cryomodules for cryogenic performance testing. This paper will give a detailed description of these modifications.
 
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TUPB114 Transient Study of Beam Loading and Feed-Forward LLRF Control of ARIEL Superconducting RF e-LINAC cavity, linac, beam-loading, feedback 902
 
  • E. Thoeng
    UBC & TRIUMF, Vancouver, British Columbia, Canada
  • R.E. Laxdal
    TRIUMF, Canada's National Laboratory for Particle and Nuclear Physics, Vancouver, Canada
 
  ARIEL e-LINAC is a ½ MW-class SRF accelerator operated at 10 mA of average current. In the initial commissioning, e-LINAC will be tested with increasing duty factors from 0.1% up to CW mode. During the pulsed mode operation, beam loading causes cavity gradient fluctuation and therefore transient behaviour of SRF Cavity gradient needs to be studied in order to determine how the Low-level RF (LLRF) should be implemented. Performance of LLRF control system with and without non-adaptive feed-forward are simulated to determine the resulting beam energy spread and experimental measurements are proposed to measure the increase of beam size due to beam loading.  
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WEBA02 RF Measurements for Quality Assurance During SC Cavity Mass Production cavity, HOM, GUI, linac 955
 
  • A.A. Sulimov
    DESY, Hamburg, Germany
 
  The publication will describe the comprehensive program and results of RF measurements taken during the mass production of superconducting cavities for the European XFEL.  
slides icon Slides WEBA02 [2.305 MB]  
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WEBA03 Production Status of SRF Cavities for the Facility for Rare Isotope Beams (FRIB) Project cavity, vacuum, niobium, linac 961
 
  • C. Compton, A. Facco, S.J. Miller, J. Popielarski, L. Popielarski, A.P. Rauch, K. Saito, G.J. Velianoff, E.M. Wellman, K. Witgen, T. Xu
    FRIB, East Lansing, Michigan, USA
 
  As the Facility for Rare Isotope Beams (FRIB) project ramps into production, vendor relations, cavity quality, and schedule become critical to success. The driver linac will be constructed of 332 cavities housed in 48 cryomodules and designed with two cavity classes (quarter-wave and half-wave) and four different betas (0.041, 0.085, 0.29, and 0.53). The cavities will be supplied to FRIB from awarded industrial vendors. FRIB’s experience with SRF cavity fabrication will be presented including acceptance inspections, test results, technical issues, and mitigation strategies.  
slides icon Slides WEBA03 [1.672 MB]  
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THPB023 The Statistics of Industrial XFEL Cavities Fabrication at E.ZANON cavity, target, niobium, accelerating-gradient 1119
 
  • A. Gresele, M. Giaretta, A. Visentin
    Ettore Zanon S.p.A., Nuclear Division, Schio, Italy
  • A.A. Sulimov, J.H. Thie
    DESY, Hamburg, Germany
 
  Serial production of superconducting cavities for European-XFEL will be completed at E.ZANON by the end of 2015. For that reason we can summarize the results and present the statistics of industrial cavity fabrication. Many parameters have been traced during different steps of cavity production. The most interesting of them, as cavity length, frequency, field flatness and eccentricity, are presented and discussed.  
poster icon Poster THPB023 [3.227 MB]  
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THPB031 Operation Experience with Half Cell Measurement Machine and Cavity Tuning Machine in 3 Years of European XFEL Cavity Series Production cavity, operation, SRF, HOM 1149
 
  • J.H. Thie, A. Gössel, J. Iversen, D. Klinke, C. Müller, A.A. Sulimov, D. Tischhauser
    DESY, Hamburg, Germany
 
  For the European XFEL superconducting Cavity series production at both cavity vendors’ four manufacturing machines for production key functions, HAZEMEMA and CTM, are supplied by DESY. Among three years of cavity production in two companies a lot of experience is gathered about influence of surroundings and production quality on cycle times, machine drop outs, general stability time of machines and parts subject to wear. Significant factors on cycle time for tuning operation like temperature stability and drift during tuning and measurements, precision of cell trimming before welding and tuning and generally geometrical factors are shown. RF aspects of tuning and production quality control as additional measurements for TM011-mode to estimate quality of its damping is presented. Performed full Cavity RF measurements exceeds XFEL specifications gives a possibility for additional quality control on welding shrinkage stability and it’s homogeneously distribution. The use of HAZEMEMA and CTM to assess the impact of asymmetric trimming, including calculation of it’s influence on the higher-order modes, is shown.  
poster icon Poster THPB031 [0.201 MB]  
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THPB035 Fabrication of the 3.9 GHz SRF Structures for the European XFEL cavity, operation, linac, status 1162
 
  • P. Pierini, M. Bertucci, A. Bosotti, J.F. Chen, P. Michelato, L. Monaco, M. Moretti, R. Paparella, D. Sertore
    INFN/LASA, Segrate (MI), Italy
  • A. Gresele
    Ettore Zanon S.p.A., Nuclear Division, Schio, Italy
  • C.G. Maiano, P. Pierini, E. Vogel
    DESY, Hamburg, Germany
  • C. Pagani
    Università degli Studi di Milano & INFN, Segrate, Italy
  • M. Rizzi
    Ettore Zanon S.p.A., Schio, Italy
 
  One batch of 10 cavities has been completed and eight structures have been installed in the 3.9 GHz cryomodule for the European XFEL Injector operation. A second batch of 10 RF structures for a spare injector module is under fabrication. The fabrication has been performed according to the European Pressure Vessel regulations, as needed for the EXFEL operation. This paper describes the fabrication, quality control/assurance procedures and frequency preparation steps in order to achieve cavities at the correct frequency and length within the specifications.  
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THPB039 XFEL Database User Interface cavity, database, GUI, interface 1168
 
  • S. Yasar, P.D. Gall, V. Gubarev, D. Reschke, A.A. Sulimov, J.H. Thie
    DESY, Hamburg, Germany
 
  The XFEL database plays an important role for an effective part of the quality control system for the whole cavity production and preparation process for the European XFEL on a very detailed level. Database has the Graphical User Interface based on the web-technologies, and it can be accessed via low level Oracle SQL.  
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THPB045 Progress in IFMIF Half Wave Resonators Manufacturing and Test Preparation cavity, simulation, cryomodule, vacuum 1191
 
  • G. Devanz, N. Bazin, G. Disset, P. Hardy, O. Piquet, J. Plouin
    CEA/DSM/IRFU, France
  • H. Dzitko, H. Jenhani, J. Neyret, N. Sellami
    CEA/IRFU, Gif-sur-Yvette, France
 
  The IFMIF accelerator aims to provide an accelerator-based D-Li neutron source to produce high intensity high energy neutron flux to test samples as possible candidate materials to a full lifetime of fusion energy reactors. The first phase of the project aims at validating the technical options for the construction of an accelerator prototype, called LIPAc (Linear IFMIF Prototype Accelerator). A cryomodule hosting 8 Half Wave Resonators (HWR) at 175 MHz will provide the acceleration from 5 to 9 MeV. We report on the progress of the HWR manufacturing. A pre-series cavity will be used to assess and optimize the tuning procedure of the HWR, as well as the processing steps and related tooling. A new horizontal test cryostat (SATHORI) is also being set up at Saclay in the existing SRF test area. The SATHORI is dedicated to the IFMIF HWR performance check, fully equipped with its power coupler and cold tuning system. A 30kW-RF power will be available for these tests.  
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THPB061 Performance of the Tuner Mechanism for SSR1 Resonators During Fully Integrated Tests at Fermilab cavity, niobium, resonance, linac 1252
 
  • D. Passarelli, J.P. Holzbauer, L. Ristori
    Fermilab, Batavia, Illinois, USA
 
  In the framework of the Proton Improvement Plan-II (PIPII) at Fermilab, a cavity tuner was developed to control the frequency of 325 MHz spoke resonators (SSR1). The behavior of the tuner mechanism and compliance with technical specifications were investigated through a campaign of experimental tests in operating conditions in the spoke test cryostat (STC) and at room temperature. Figures of merit for the tuner such as tuning range, stiffness, components hysteresis and overall performance were measured and are reported in this paper.  
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THPB066 RF Analysis of Equator Welding Stability for the European XFEL Cavities cavity, linac, HOM, factory 1272
 
  • A.A. Sulimov
    DESY, Hamburg, Germany
 
  In order to guaranty a sufficient High Order Modes (HOM) damping in the European XFEL cavities, a detailed analysis of the mechanical cavity production was performed. The mechanical measurements are precise enough to control the shape of cavity parts, but cannot be used for a welded cavity. To estimate the shape deformation during equator welding, the eigenfrequencies of cavity cells are compared with frequencies of cavity parts. This simple RF analysis can indicate irregularity of 9 equator welds and was used in addition to control of mean values for longitudinal and transverse deformations.  
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THPB067 HOM Coupler Notch Filter Tuning for the European XFEL Cavities HOM, cavity, resonance, database 1274
 
  • A.A. Sulimov
    DESY, Hamburg, Germany
 
  The notch filter (NF) tuning prevents the extraction of fundamental mode (1.3 GHz) RF power through Higher Order Modes (HOM) couplers. The procedure of NF tuning was optimized at the beginning of serial European XFEL cavities production. It allows keeping the filter more stable against temperature and pressure changes during cavity cool down. Some statistics of NF condition during cavities and modules cold tests is presented.  
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THPB076 Quality Control of Welding, Brazing Joints and Cu Deposition on EU-XFEL Coupler Parts interface, electron, Windows, vacuum 1301
 
  • A. Ermakov, D. Kostin, W.-D. Möller
    DESY, Hamburg, Germany
 
  In frames of EU-XFEL Project the quality control of fundamental 1.3GHz power couplers is very important task. The power coupler consists of a several number of parts including itself the different types of welding and brazing joints between ceramic, copper and stainless steel components. The quality of these joints is subject to be investigated and controlled according to EU-XFEL Coupler specification taking into account the different coupler manufacturers involved. The quality of Cu deposition on some EU-XFEL coupler parts is also the issue to be qualified according to specs. The number of microscope images of different types of joints and Cu deposition on some EU-XFEL 1.3GHz coupler parts are presented.  
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THPB095 Automatic RF Conditioning Test Bench of Fundamental Power Couplers for the European XFEL Accelerator vacuum, SRF, interface, data-acquisition 1367
 
  • S. Sierra, C. Lievin, P. Rouillon
    TED, Velizy, France
  • H. Guler, W. Kaabi, A. Verguet
    LAL, Orsay, France
 
  In order to perform the RF conditioning of the fundamental coupler for the XFEL accelerator, Thales and LAL developed together a test bench being able to make the automatic RF conditioning. The capability of this test bench is of 4 pairs of coupler at the same time with automatic sequences of increasing the RF power. The test bench is composed of the overall RF station providing up to 5 MW peak power at 1.3 GHz. The waveguide distribution allows 4 individual RF lines for conditionning,and the automatic sequence applied to the couplers in respect with all signals monitored and controlled during the RF process. The paper will also provide some examples of such process.  
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THPB096 Lesson Learned on the Manufacturing of Fundamental Power Couplers for the European XFEL Accelerator status, FEL, cryomodule, SRF 1370
 
  • S. Sierra, G. Garcin, C. Lievin, G. Vignette
    TED, Velizy, France
  • M. Knaak, M. Pekeler
    RI Research Instruments GmbH, Bergisch Gladbach, Germany
 
  In this paper we described lesson learned during the production of Fundamental Power Couplerfor the European XFEL accelerator and different steps necessaries for obtaining a rate of 8 couplers a week. From the manufacturing of individual components up to the RF conditioning. This paper also propose some possible ways to be optimized for a future mass production of such components. With comparison of processes and adaptation which could benefit to an increase rate or a more secure program. Some of them which could be studies from the coupler definition to the manufacturing process in order to obtain a stable and possible increased rate or lower cost of production by decreasing the risks on programs. This analysis is based on a current production of more than 500 couplers  
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THPB102 RF Conditioning of the XFEL Power Couplers at the Industrial Scale vacuum, pick-up, electron, monitoring 1387
 
  • H. Guler, A. Gallas, W. Kaabi, D.J.M. Le Pinvidic, C. Magueur, M. Oublaid, A. Thiebault, A. Verguet
    LAL, Orsay, France
 
  LAL has in charge the production monitoring and the RF conditioning of 800 power couplers to equip 100 XFEL cryomodules. The conditioning process and all the preceding preparation steps are performed in a 70m2 clean room. This infrastructure, its equipment and the RF station are designed to allow the treatment of 8 couplers in the same time, after a ramp-up phase. Clean room process and conditioning results are presented and discussed.  
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THPB120 Status of LCLS-II QA Systems Collaboration for Cyromodule Construction at TJNAF and FNAL cryomodule, database, status, cavity 1422
 
  • E.A. McEwen, V. Bookwalter, J. Leung
    JLab, Newport News, Virgina, USA
  • J.N. Blowers, J.B. Szal
    Fermilab, Batavia, Illinois, USA
 
  At the Thomas Jefferson National Accelerator Facility (JLab), we are supporting the LCLS-II Project at SLAC. The plan is to build thirty-five 1.3 GHz continuous wave cryomodules, production to be split between JLab and FNAL (Fermilab). This has required a close collaboration between the partner labs, including enhancing our existing quality systems to include this collaboration. This over view describes the current status of the Quality System development as of August 2015, when the partner labs start the assembly of the prototype cryomodules.  
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FRAA01 Overview of Recent Tuner Development on Elliptical and Low-Beta Cavities cavity, linac, cryomodule, operation 1425
 
  • R. Paparella
    INFN/LASA, Segrate (MI), Italy
 
  The talk will provide an overview on the latest advances of tuner development for SRF applications. Issues and present approaches on how to resolve them will be emphasized for both TM and TEM cavities and examples from various labs and projects (XFEL, LCLS-II, ESS, SPL, ARIEL, SPIRAL2, FRIB, ANL, IFMIF) will be given in order to better explain issues and solutions. Details on author’s contributions to European-XFEL tuner activity for 1.3 GHz and 3.9 GHz cavities will be also shown.  
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