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MOPB007 | Temperature Excursions in Nb Sheets With Imbedded Delamination Cracks | SRF, radiation, cavity, radio-frequency | 82 |
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Funding: Work supported by US DOE Cooperative Agreement DE-SC0000661 and Michigan State University. Delamination cracks can form in rolled Nb sheets, and between layers with different micro-structures. Such cracks cause resistance to heat conduction from the RF surface to the liquid He bath. A delamination crack can negate the advances in manufacturing processes that have enhanced the thermal conductivity of Nb. Here, temperature excesses are calculated as functions of crack size and location, and the power dissipated at an imperfection in the RF surface. A disk shape of Nb sheet is modeled as having adiabatic sides. A hemispherical defect is located on the RF surface at the center of this section. A crack is modeled as a void within the Nb disk. The Kapitza resistance between the Nb surface and liquid He is varied. The results indicate that an incipient crack leads to a decrease in the magnetic flux required to cause thermal breakdown. The decrease in the field is gradual with increasing crack radius, until the crack radius nearly equals the section radius, after which the field required for breakdown decreases sharply. To a lesser extent, the field strength for thermal breakdown also decreases with increased crack depth. |
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MOPB075 | Experiences on Retreatment of EU-XFEL Series Cavities at DESY | cavity, controls, feedback, linac | 296 |
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For the European XFEL (EU-XFEL), two industrial companies are responsible for the manufacture and surface preparation of the eight hundred superconducting cavities. The companies had to strictly follow the XFEL specification and document all production and preparation steps. No performance guaranties were required. Each cavity delivered by industry to DESY is tested in a vertical test at 2K. Resonators not reaching the performances defined for application at the EU-XFEL linear accelerator modules or showing leakage during cold RF tests have undergone a subsequent retreatment at DESY. Nearly 20% of the cavity production required retreatment, most of them by an additional high pressure rinsing. Some cavities received additional chemical treatment by BCP flash after the initial HPR did not cure the problem. The analysis of retreatments and quality control data available from the retreatment sequences and the workflow of retreatment will be presented. | |||
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MOPB079 | Analysis of the Test Rate for European XFEL Series Cavities | cavity, vacuum, database, site | 316 |
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The main part of the superconducting European XFEL linear accelerator consists of 100 accelerator modules each containing eight RF-cavities. Before the installation to a module, all of these cavities will be tested at cryogenic temperatures in a vertical cryostat in the accelerator module test facility (AMTF) at DESY. This paper discusses the average vertical test rate at the present status. It should be 1 in the ideal case, but actually it’s observed to be approximately 1.5. Classification and analysis concerning the reasons for this deviation are given as well as suggestions for a reduction of the test rate for future production cycles. | |||
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Poster MOPB079 [0.632 MB] | ||
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MOPB080 | Update and Status of Test Results of the XFEL Series Accelerator Modules | cryomodule, cavity, radiation, linac | 319 |
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The European X-ray Free Electron Laser is under construction at DESY, Hamburg. During preparation for tunnel installation 100 Cryomodules are tested in a dedicated facility on the DESY campus. Up to now around 50 cryomodules have been measured at 2K. This paper describes the current status of the measurements, especially single cavity limitations. In addition we present a comparison between the vertical test results of the individual cavities and the corresponding performance measurements of the cavities once assembled into the accelerator string inside the cryomodule. | |||
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MOPB086 | Update and Status of Vertical Test Results of the European XFEL Series Cavities | cavity, linac, cryomodule, niobium | 337 |
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The series production by two industrial vendors of the 800 1.3-GHz superconducting cavities for the European XFEL has been on-going since the beginning of 2013 and will conclude towards the end of this year. As of publication some 740 cavities (~93%) have been produced at an average rate of 6 cavities per week. As part of the acceptance testing, all cavities have undergone at least one vertical RF test at 2K at the AMTF facility at DESY. The acceptance criterion for module assembly is based on the concept of a “usable gradient”, which is defined as the maximum field taking into account Q0 performance and allowed thresholds for field emission, as well as breakdown limits. Approximate 20% of the cavities have undergone further surface treatment in the DESY infrastructure to improve their usable gradient performance. In this paper we present the performance statistics of the vertical test results, as well as an analysis of the limiting criteria for the usable gradient, and finally the impact of the surface retreatment on both usable gradient and Q0. | |||
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TUPB015 | A New Cleanroom With Facilities for Cleaning and Assembly of Superconducting Cavities at Helmholtz-Institut Mainz | cavity, linac, heavy-ion, ion | 575 |
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The Helmholtz-Institut Mainz HIM will operate a clean room facility for the assembly and possible re-treatment of superconducting cavities. This is mandatory for several SRF accelerator projects, like the advanced demonstrator for a dedicated sc heavy ion cw-linac at HIM or other projects pursued by research facilities or universities close by. While the installation of the clean room is in progress, the procurement of the appliances is ongoing. The present equipment planned and the current status of the installation will be presented. | |||
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TUPB053 | Research on MgB2 at LANL for the Application to SRF Structures | SRF, vacuum, superconductivity, electron | 700 |
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Funding: U.S. Department of Energy (DOE) Office of Science Office of Nuclear Physics Early Career Research Program This paper is focused on the development of MgB2 coating technique at LANL. Using boron film samples obtained at a large furnace system, we succeeded in obtaining superconducting MgB2 films (Tc of up to 37 K so far) by reacting them with Mg vapor. The major improvements were 1) confinement of the Mg vapor in a hot zone to mitigate the insufficient Mg pressure due to condensation on low temperature surfaces of the connected vacuum pipes and 2) reduction of cooldown time, i.e., ~13 minutes instead of ~1 day with the large system to prevent MgB2 from decomposing. |
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TUPB117 | Cavities and Cryomodules Managing System at AMTF | cavity, cryomodule, cryogenics, vacuum | 910 |
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800 SRF cavities and 100 SRF cryomodules are under test in the AMTF Hall at DESY, Hamburg. Testing of such a large volume of components requires a management system which can store the measurement data. In addition the system should simplify tasks which are recurrent. In the case of the system developed at AMTF, communication with external databases has also been developed. An added complication is that not all the test procedures are identical for each component, and therefore the management system keeps track of all work done for each of the individual components. In the case of the vertical acceptance tests for the 800 SRF cavities, the management system provides an interface for specifying a decision of the next step each cavity (e.g. send for module assembly or retreatment). This paper describes the most important parts of this system. | |||
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THPB011 | Superconducting Travelling Wave Accelerating Structure Development | cavity, accelerating-gradient, feedback, operation | 1085 |
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Funding: Work supported by US Department of Energy # DE-SC0006300 The 3 cell superconducting TW accelerating structure was developed to experimentally demonstrate and to study tuning issues for a new experimental device - the superconducting traveling wave accelerator (STWA), a technology that may prove of crucial importance to the high energy SRF linacs by raising the effective gradient and therefore reducing the overall cost. Recently, a STWA structure with a feedback waveguide has been suggested. The structure was optimized and has phase advance per cell of 105° which provide 24% higher accelerating gradient than in SW cavities. Also STWA structure has no strong sensitivity of the field flatness and its length may be much longer than SW structure. With this presentation, we discuss the current status of a 3-cell L-band SC traveling wave along with the analysis of its tuning issues. Special attention will be paid to feedback loop operation with the two-coupler feed system. We also report on the development and fabrication of a niobium prototype 3-cell SC traveling wave structure to be tested at 2°K in fall 2015. |
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THPB035 | Fabrication of the 3.9 GHz SRF Structures for the European XFEL | cavity, controls, operation, linac | 1162 |
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One batch of 10 cavities has been completed and eight structures have been installed in the 3.9 GHz cryomodule for the European XFEL Injector operation. A second batch of 10 RF structures for a spare injector module is under fabrication. The fabrication has been performed according to the European Pressure Vessel regulations, as needed for the EXFEL operation. This paper describes the fabrication, quality control/assurance procedures and frequency preparation steps in order to achieve cavities at the correct frequency and length within the specifications. | |||
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THPB038 | XFEL Database Structure & Loading System | database, cavity, interface, linac | 1166 |
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XFEL database was designed to store cavity production, preparation, and test data for the whole LINAC on the very detailed level: from half cells up to module tests. To load this amount of data (more than 140 files per cavity) in automatic regime the special Data Loading System was developed. | |||
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THPB078 | Status of the Power Couplers for the ESS Elliptical Cavity Prototypes | cavity, cryomodule, vacuum, simulation | 1309 |
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In the frame of the European Spallation Source (ESS) project, a linear accelerator composed of a superconducting section is being developed. This accelerator owns two kinds of cavities called “medium beta cavity” (β=0.67) and “high beta cavity” (β= 0.86). These cavities are equipped with RF power couplers whose main characteristics are: fundamental frequency: 704.42MHz, peak RF power: 1.1MW, repetition rate: 14Hz, RF pulse width>3.1ms. These couplers are common to the two cavities. The CEA Saclay is responsible for the design, the manufacture, the preparation and the conditioning of the couplers used for the Elliptical Cavities Cryomodule Technological Demonstrators (ECCTD). This work is performed in collaboration with ESS and the IPNO. This paper describes the coupler architecture, its different components, the main characteristics and the specific features of its elements (RF performance, dissipated power, cooling, coupler box test for the conditioning). The status of the manufacture of each coupler part is also presented. | |||
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THPB091 | Mechanical Design of a High Power Coupler for the PIP-II 325 MHz SSR1 RF Cavity | vacuum, cavity, cryomodule, instrumentation | 1354 |
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The Project X Injector Experiment (PXIE) at Fermilab will include one cryomodule with eight 325 MHz single spoke superconductive cavities (SSR1). Each cavity requires approximately 2 kW CW RF power for 1 mA beam current operation. A future upgrade will require up to 8 kW RF power per cavity. Fermilab has designed and procured ten production couplers for the SSR1 type cavities. Status of the 325 MHz main coupler development for PXIE SSR1 cryomodule is reported. | |||
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Poster THPB091 [1.821 MB] | ||
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THPB094 | Status of the Fundamental Power Coupler Production for the European XFEL Accelerator | Windows, cryomodule, factory, vacuum | 1364 |
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For the XFEL accelerator, Thales, RI Research Instrument and LAL are working on the manufacturing, assembly and conditioning of fundamental power couplers. 670 couplers have to be manufactured according to strict specifications. The paper describes the full production activity from the program starting to the currentphase with main measurements for the coupler characteristic: copper and TiN coating characteristics. The status of the production is given with an output rate of 8 couplers per week. The status for more than 500 couplers manufactured and conditionned is presented. | |||
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THPB096 | Lesson Learned on the Manufacturing of Fundamental Power Couplers for the European XFEL Accelerator | controls, FEL, cryomodule, SRF | 1370 |
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In this paper we described lesson learned during the production of Fundamental Power Couplerfor the European XFEL accelerator and different steps necessaries for obtaining a rate of 8 couplers a week. From the manufacturing of individual components up to the RF conditioning. This paper also propose some possible ways to be optimized for a future mass production of such components. With comparison of processes and adaptation which could benefit to an increase rate or a more secure program. Some of them which could be studies from the coupler definition to the manufacturing process in order to obtain a stable and possible increased rate or lower cost of production by decreasing the risks on programs. This analysis is based on a current production of more than 500 couplers | |||
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THPB120 | Status of LCLS-II QA Systems Collaboration for Cyromodule Construction at TJNAF and FNAL | cryomodule, controls, database, cavity | 1422 |
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At the Thomas Jefferson National Accelerator Facility (JLab), we are supporting the LCLS-II Project at SLAC. The plan is to build thirty-five 1.3 GHz continuous wave cryomodules, production to be split between JLab and FNAL (Fermilab). This has required a close collaboration between the partner labs, including enhancing our existing quality systems to include this collaboration. This over view describes the current status of the Quality System development as of August 2015, when the partner labs start the assembly of the prototype cryomodules. | |||
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