Paper | Title | Page |
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MOP089 | Development of a Suspension System for the Road Transportation of Cryomodule SSR1 through a Multilevel Finite Element-Multibody Approach | 297 |
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The on-road transportation of cryomodules (CM) is a critical phase during which the structure may be subject to relevant dynamic loading. Thus, an accurate design of Transportation Tool (TT), equipped with a proper suspension system, is mandatory. In this paper the TT design for the PIP-II proto SSR1 CM is presented. A finite element (FE) model was developed considering the main CM parts. However, the full model was not suited for the design of the suspension system because of its computational time. Thus, it was exported as a Modal Neutral File to a multibody (MB) software, where minor components were modeled as rigid bodies or lumped stiffnesses. The reduced MB model considerably shortened the computational time and it was exploited for the design of the TT, which includes helical isolators (HI) acting as a mechanical filter. A real 3D acceleration profile, acquired during the transportation of a LCLS-II CM from Fermilab to SLAC, was used to validate the TT effectiveness in reducing the vibrational loading. In addition, the results of the MB analysis were used to perform FE analysis of critical components, such as bellows. | ||
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Poster MOP089 [0.995 MB] | |
DOI • | reference for this paper ※ https://doi.org/10.18429/JACoW-SRF2019-MOP089 | |
About • | paper received ※ 29 June 2019 paper accepted ※ 30 June 2019 issue date ※ 14 August 2019 | |
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MOP094 | Design Strategy of the PIP-II Cryomodules | 307 |
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Funding: This manuscript has been authored by Fermi Research Alliance, LLC under Contract No. DE-AC02-07CH11359 with the U.S. Department of Energy, Office of Science, Office of High Energy Physics The Proton Improvement Plan II (PIP-II) is the first U.S. accelerator project that will have significant contributions from international partners. Research institutions in India, Italy, UK and France will build major components of the particle accelerator. The High Beta 650 MHz (HB650) prototype cryomodule is being designed jointly between Fermilab (USA), CEA (France), STFC (UK) and RRCAT (India). The assembly of this prototype cryomodule will be done at Fermilab whereas the production cryomodules will be assembled in UK. Concerning the Low Beta 650 MHz (LB650) cryomodules, they will be designed and assembled at CEA. To reduce the cost of the project and to increase the quality it is essential to define a design strategy for each cryomodule which includes a degree of standardization. In this way, the lessons learned of each prototype cryomodule will have a great impact not only on one cryomodule type but on all cryomodules. An international joint design brings also additional challenges to the project: which unit system should be used? Should a common project lifecycle management system be used for all partners? How to transport the cryomodules overseas. |
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Poster MOP094 [1.117 MB] | |
DOI • | reference for this paper ※ https://doi.org/10.18429/JACoW-SRF2019-MOP094 | |
About • | paper received ※ 21 June 2019 paper accepted ※ 30 June 2019 issue date ※ 14 August 2019 | |
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MOP101 | Design and Manufacturing Challenges of the SSR1 Current Leads for PIP-II | 329 |
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The SSR1 cryomodule contains eight 325 MHz superconducting single spoke cavities and four solenoid-based focusing lenses operating at 2 K. The focusing lens for SSR1 cryomodule, is a superconducting magnet surrounded by a helium box which will be filled with liquid helium. The magnet assembly is composed of one solenoid with operating current 70 A and 2 quadrupoles correctors with operating current 45 A. The conduction cooled current leads will be used to power magnets. The details of current leads design, fabrication and room temperature qualification will be presented. Main emphasis will be put on the design and production process challenges and possible solutions to fulfilled operation requirement under low temperature conditions. | ||
DOI • | reference for this paper ※ https://doi.org/10.18429/JACoW-SRF2019-MOP101 | |
About • | paper received ※ 28 June 2019 paper accepted ※ 30 June 2019 issue date ※ 14 August 2019 | |
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MOP102 | Alignment Monitoring System for the PIP-II Prototype SSR1 Cryomodule | 332 |
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For the first prototype PIP-II SSR1 cryomodule, an alignment monitor system based on HBCAM will be used. The main focus will be changes in alignment due to shipping and handling or during cool down and operation process. The SSR1 cryomodule contains eight 325 MHz superconducting single spoke cavities and four solenoid¿based focusing lenses, and an alignment error better than 0.5 mm RMS for the transverse solenoid, based on function requirement specification. The alignment monitor system has been configured to the objectives of SSR1 cryomodule: low space for integration; presence of magnetic fields; exposure to non-standard environmental conditions such as high vacuum and cryogenic temperatures. The mechanical design and first results of system performance will be presented. | ||
DOI • | reference for this paper ※ https://doi.org/10.18429/JACoW-SRF2019-MOP102 | |
About • | paper received ※ 28 June 2019 paper accepted ※ 30 June 2019 issue date ※ 14 August 2019 | |
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TUP014 | Mechanical Design and Fabrication Aspects of Prototype SSR2 Jacketed Cavities | 424 |
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A total of 35 Superconducting SSR2 spoke cavities will be installed in the PIP II SRF linac at Fermilab and a total of 8 prototype SSR2 cavities will be manufactured for the prototype cryomodule. In this paper, the mechanical design and fabrication aspects of the prototype jacketed SSR2 cavity will be presented. RF and mechanical design activities were conducted in parallel directly on the jacketed cavity in order to minimize the number of design iterations. Also, the lessons learned from other spoke cavities experiences (i.e. SSR1 at Fermilab and ESS double spoke at IPNO) were considered since the early stage of the design. | ||
DOI • | reference for this paper ※ https://doi.org/10.18429/JACoW-SRF2019-TUP014 | |
About • | paper received ※ 23 June 2019 paper accepted ※ 30 June 2019 issue date ※ 14 August 2019 | |
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TUP066 | New Design of SSR2 Spoke Cavity for PIP II SRF Linac | 600 |
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Funding: US Department of Energy Superconducting SSR2 spoke cavities provide acceleration of the H− in PIP II SRF linac from 35 to 185 MeV. The RF and mechanical design of the SSR2 cavities has been completed and satisfies the technical requirements. However, our resent results of the high RF power tests of fully dressed SSR1 cavities show considerably strong multipacting (MP), which took significant time to process. On the other hand, the new results of the tests of balloon cavity showed significant mitigation of MP. In this paper we present the results of the improved design of the SSR2 cavity, based on the balloon cavity concept. The electromagnetic design is presented, including RF parameter optimization, MP simulations, field asymmetry analysis, High Order Mode (HOM) calculations. Mechanical analysis of the dressed cavity is presented also, which includes Lorentz Force Detuning optimization, and reduction of the cavity resonance frequency sensitivity versus He pressure fluctuations. The design completely satisfies the PIP II technical requirements. |
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DOI • | reference for this paper ※ https://doi.org/10.18429/JACoW-SRF2019-TUP066 | |
About • | paper received ※ 21 June 2019 paper accepted ※ 01 July 2019 issue date ※ 14 August 2019 | |
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TUP095 | Lessons Learned Assembling the SSR1 Cavities String for PIP-II | 690 |
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The string assembly of the prototype Single Spoke Resonator type 1 (SSR1) cryomodule for PIP-II at Fermilab was successfully completed. Lessons learned from the preparation, assembly and the quality control activities of the final fully integrated assembly will be presented. | ||
DOI • | reference for this paper ※ https://doi.org/10.18429/JACoW-SRF2019-TUP095 | |
About • | paper received ※ 28 June 2019 paper accepted ※ 29 June 2019 issue date ※ 14 August 2019 | |
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