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MOPB093 |
Vertical Electropolishing Studies at Cornell |
364 |
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- F. Furuta, B. Elmore, G.M. Ge, T. Gruber, G.H. Hoffstaetter, D.K. Krebs, J. Sears
Cornell University (CLASSE), Cornell Laboratory for Accelerator-Based Sciences and Education, Ithaca, New York, USA
- T.D. Hall, M.E. Inman, S.T. Snyder, E.J. Taylor
Faraday Technology, Inc., Clayton, Ohio, USA
- H. Hayano, T. Saeki
KEK, Ibaraki, Japan
- Y.I. Ida, K.N. Nii
MGH, Hyogo-ken, Japan
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Vertical Electro-Polishing (VEP) has been developed and applied on various SRF R&Ds at Cornell as primary surface process of Nb. Recent achievements had been demonstrated with nitrogen doped high-Q cavities for LCLS-II. Five 9-cell cavities processed with VEP and nitrogen doping at Cornell showed the high average Qo value of 3.0·1010 at 16MV/m, 2K, during vertical test. this achievement satisfied the required cavity specification values of LCLS-II(2.7·1010 at 16MV/m, 2K). We will report the details of these achievements and new VEP collaboration projects between Cornell and companies.
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Poster MOPB093 [4.364 MB]
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MOPB098 |
Improvement of Temperature Control During Nb 9-Cell SRF Cavity Vertical Electro-Polishing (VEP) and Progress of VEP Quality |
381 |
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- K.N. Nii, V. Chouhan, Y.I. Ida, T.Y. Yamaguchi
MGH, Hyogo-ken, Japan
- H. Hayano, S. Kato, H. Monjushiro, T. Saeki, M. Sawabe
KEK, Ibaraki, Japan
- K. Ishimi
MGI, Chiba, Japan
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Marui Galvanizing Co.,Ltd. has been developing Nb 9-cell SRF cavity vertical electro-polishing (VEP) facility and technique for mass production in collaboration with KEK. Our first 9-cell cavity VEP facility was not enough to control temperature during VEP, so the polishing quality was not so high. In this article, we will report the progress of temperature distribution and polishing quality due to the improvement of temperature control system of electrolyte and cavity during VEP.
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Poster MOPB098 [0.988 MB]
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MOPB105 |
Symmetric Removal of Niobium Superconducting RF Cavity in Vertical Electropolishing |
409 |
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- V. Chouhan, Y.I. Ida, K.N. Nii, T.Y. Yamaguchi
MGH, Hyogo-ken, Japan
- H. Hayano, S. Kato, H. Monjushiro, T. Saeki, M. Sawabe
KEK, Ibaraki, Japan
- K. Ishimi
MGI, Chiba, Japan
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Vertical electropolishing (VEP) leads several advantages over horizontal EP in respect of easy operation and mechanism of an EP system resulting in lower cost. However, till yet VEP always resulted inhomogeneous removal of a niobium (Nb) cavity along its length and bubble traces especially on the top iris of a vertically set cavity. In this work we performed lab EP and VEP experiments in order to study and solve these two problems. A coupon cavity which contains 6 disk type Nb coupons positioned at beam pipes, irises and equator was vertically electropolished to optimize VEP parameters so as to get almost uniform removal of Nb and a smooth surface of the cavity without bubble traces. Our patented unique i-Ninja cathode having 4 wings was used with an optimized rotation speed to get homogeneous removal of Nb. The homogeneous removal and the surface without bubble traces might be result of a uniform thickness of a viscous layer on the surface of the cavity cell and no accumulation of hydrogen bubbles on the top iris surface. The surfaces of the coupons were studied in detail with surface analytical tools.
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THBA02 |
Recent Development in Vertical Electropolishing |
1024 |
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- V. Chouhan, Y.I. Ida, K.N. Nii, T.Y. Yamaguchi
MGH, Hyogo-ken, Japan
- H. Hayano, S. Kato, H. Monjushiro, T. Saeki, M. Sawabe
KEK, Ibaraki, Japan
- K. Ishimi
MGI, Chiba, Japan
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Horizontal electropolishing (HEP) is being used for final surface treatment of niobium SRF cavities. However a HEP system is equipped with complicated mechanism that makes it expensive and enhances cost of surface treatment of cavities especially when mass production is considered. Vertical electropolishing (VEP) has been introduced by other labs and the research is being carried out to establish the VEP technique. The VEP system requires simple mechanism and has advantages over HEP setup. Positive results have been obtained from the VEPed cavities also as shown by other labs. However further improvement in a VEP setup, cathode and VEP parameters is required. Marui Galvanizing Co., Ltd in collaboration with KEK has been working for development of VEP system, optimization of cathode and VEP parameters to obtain uniform Nb removal with a smooth surface of a cavity. Here we report our recent development of VEP system, unique Ninja cathode and parameter optimization with a 1-cell coupon cavity containing 6 Nb disk coupons at the beam pipes, irises and equator. The coupon surfaces were analyzed to obtain detail of the cavity surface.
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Slides THBA02 [5.703 MB]
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