Author: Daly, E.
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MOPB033 LCLS-II SRF Cavity Processing Protocol Development and Baseline Cavity Performance Demonstration 159
 
  • M. Liepe, P. Bishop, H. Conklin, R.G. Eichhorn, F. Furuta, G.M. Ge, D. Gonnella, T. Gruber, D.L. Hall, G.H. Hoffstaetter, J.J. Kaufman, G. Kulina, J.T. Maniscalco, T.I. O'Connell, P. Quigley, D.M. Sabol, J. Sears, V. Veshcherevich
    Cornell University (CLASSE), Cornell Laboratory for Accelerator-Based Sciences and Education, Ithaca, New York, USA
  • M. Checchin, A.C. Crawford, A. Grassellino, C.J. Grimm, A. Hocker, M. Martinello, O.S. Melnychuk, J.P. Ozelis, A. Romanenko, A.M. Rowe, D.A. Sergatskov, W.M. Soyars, R.P. Stanek, G. Wu
    Fermilab, Batavia, Illinois, USA
  • E. Daly, G.K. Davis, M.A. Drury, J.F. Fischer, A.D. Palczewski, C.E. Reece
    JLab, Newport News, Virginia, USA
  • M.C. Ross
    SLAC, Menlo Park, California, USA
 
  Funding: Work supported, in part, by the US DOE and the LCLS-II Project under U.S. DOE Contract No. DE-AC05-06OR23177 and DE-AC02-76SF00515.
The ”Linac Coherent Light Source-II” Project will construct a 4 GeV CW superconducting RF linac in the first kilometer of the existing SLAC linac tunnel. The baseline design calls for 280 1.3 GHz nine-cell cavities with an average intrinsic quality factor Q0 of 2.7·1010 at 2K and 16 MV/m accelerating gradient. The LCLS-II high Q0 cavity treatment protocol utilizes the reduction in BCS surface resistance by nitrogen doping of the RF surface layer, which was discovered originally at FNAL. Cornell University, FNAL, and TJNAF conducted a joint high Q0 R&D program with the goal of (a) exploring the robustness of the N-doping technique and establishing the LCLS-II cavity high Q0 processing protocol suitable for production use, and (b) demonstrating that this process can reliably achieve LCLS-II cavity specification in a production acceptance testing setting. In this paper we describe the LCLS-II cavity protocol and analyze combined cavity performance data from both vertical and horizontal testing at the three partner labs, which clearly shows that LCLS-II specifications were met, and thus demonstrates readiness for LCLS-II cavity production.
 
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TUPB003 Cavity Procurement and Qualification Plan for LCLS-II 529
 
  • F. Marhauser, E. Daly, J.A. Fitzpatrick
    JLab, Newport News, Virginia, USA
 
  Funding: Authored by Jefferson Science Associates, LLC under U.S. DOE Contract No. DE-AC05-06OR23177 with supplemental funding from the LCLS-II Project U.S. DOE Contract No. DE-AC02-76SF00515.
The LCLS-II project aims to build 35 accelerating cryomodules, which are based on the European XFEL design but modified for operation in CW mode. Each cryomodule houses eight TESLA-style nine-cell superconducting radio-frequency cavities. The activities to assemble the first two prototype cryomodules are ongoing at FNAL and JLab. 264 cavities worth of cavities for the remaining 33 cryomodules will be procured from two industrial vendors in similar quantity considering the option to produce spares. The assembly of cavities into the production cryomodules will be distributed among FNAL (16 cryomodules) and JLab (17 cryomodules). In this paper the cavity procurement and qualification plan for the LCLS-II project is detailed.
 
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TUPB113 JLab Cryomodule Assembly Infrastructure Modifications for LCLS-II 898
 
  • E. Daly, J. Armstrong, G. Cheng, M.A. Drury, J.F. Fischer, D. Forehand, K. Harding, J. Henry, K. Macha, J.P. Preble, A.V. Reilly, K.M. Wilson
    JLab, Newport News, Virginia, USA
 
  Funding: This work was supported by the LCLS-II Project and the U.S. Department of Energy, Contract DE-AC02-76SF00515.
The Thomas Jefferson National Accelerator Facility is currently engaged, along with several other DOE national laboratories, in the Linac Coherent Light Source II project (LCLS II). The SRF Institute at Jefferson Lab will be building 1 prototype and 17 production cryomodules based on the TESLA / ILC / XFEL design. Each cryomodule will contain eight nine cell cavities with coaxial power couplers operating at 1.3 GHz. New and modified infrastructure and assembly tooling is required to construct cryomodules in accordance with LCLS-II requirements. The approach for modifying assembly infrastructure included evaluating the existing assembly infrastructure implemented at laboratories world-wide in support of ILC and XFEL production activities and considered compatibility with existing infrastructure at JLab employed for previous cryomodule production projects. These modifications include capabilities to test cavities, construct cavity strings in a class 10 cleanroom environment, assemble cavity strings into cryostats, and prepare cryomodules for cryogenic performance testing. This paper will give a detailed description of these modifications.
 
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THPB062 Accelerated Life Testing of LCLS-II Cavity Tuner Motor 1257
 
  • N.A. Huque, M.E. Abdelwhab, E. Daly
    JLab, Newport News, Virginia, USA
  • Y.M. Pischalnikov
    Fermilab, Batavia, Illinois, USA
 
  An Accelerated Life Test (ALT) of the Phytron stepper motor used in the LCLS-II cavity tuner is being carried out at JLab. Since the motor will reside inside the cryomodule, any failure would lead to a very costly and arduous repair. As such, the motor will be tested for the equivalent of five lifetimes before being approved for use in the production cryomodules. The 9-cell LCLS-II cavity will be simulated by disc springs with an equivalent spring constant. Hysteresis plots of the motor position vs. tuner position – measured via an installed linear variable differential transformer (LVDT) – will be used to determine any drift from the required performance. The titanium spindle will also be inspected for loss of lubrication. This paper outlines the ALT plan and latest results.  
poster icon Poster THPB062 [2.794 MB]  
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THPB063 BNL 56 MHz HOM Damper Fabrication at JLab 1262
 
  • N.A. Huque, W.A. Clemens, E. Daly
    JLab, Newport News, Virginia, USA
  • S. Bellavia, G.T. McIntyre, S.K. Seberg, Q. Wu
    BNL, Upton, Long Island, New York, USA
 
  The Higher-Order Mode (HOM) Dampers for the Relativistic Heavy-Ion Collider’s (RHIC) 56 MHz cavity at Brookhaven National Laboratory (BNL) are currently being fabricated at JLab. The coaxial damper is primarily constructed with high RRR niobium, with a combination of niobium and sapphire rings as the filter assembly. Several design changes have been made with respect to the performance of a prototype damper – also fabricated at JLab – which was found to quench at low power. The production dampers are being tuned and tested in the JLab vertical test area (VTA) prior to delivery. Two HOM dampers will be delivered to BNL; they are to be used in the RHIC in November, 2015. This paper outlines the challenges faced in the fabrication and tuning process.  
poster icon Poster THPB063 [2.315 MB]  
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THPB110 Procurements for LCLS-II Cryomodules at JLab 1405
 
  • E. Daly, G. Cheng, G.K. Davis, T. Hiatt, N.A. Huque, F. Marhauser, H. Park, J.P. Preble, K.M. Wilson
    JLab, Newport News, Virginia, USA
 
  Funding: This work was supported by the LCLS-II Project and the U.S. Department of Energy, Contract DE-AC02-76SF00515.
The Thomas Jefferson National Accelerator Facility is currently engaged, along with several other DOE national laboratories, in the Linac Coherent Light Source II project (LCLS II). The SRF Institute at Jefferson Lab will be building 1 prototype and 17 production cryomodules based on the TESLA / ILC / XFEL design. Each cryomodule will contain eight nine cell cavities with coaxial power couplers operating at 1.3 GHz. Procurement of components for cryomodule construction has been divided amongst partner laboratories in a collaborative manner. JLab has primary responsibility for six procurements include the dressed cavities, cold gate valves, higher-order-mode (HOM) and field probe feedthroughs, beamline bellows cartridges, cavity tuner assemblies and HOM absorbers. For procurements led by partner laboratories, JLab collaborates and provides technical input on specifications, requirements and assembly considerations. This paper will give a detailed description of plans and status for JLab procurements.
 
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