PCaPAC2012 - List of Keywords (PLC)

Paper	Title	Other Keywords	Page
THCA04	An Update on ConSys Including a New LabVIEW FPGA Based LLRF System	controls, LabView, cavity, LLRF	97
	T. Worm, J.S. Nielsen ISA, Aarhus, Denmark
	ConSys, the Windows based control system for ASTRID and ASTRID2, is now a mature system, having been in operation for more than 15 years. All the standard programs (Console, plots, data logging, control setting store/restore etc.) are fully general and are configured through a database or file. ConSys is a standard publisher/subscriber system, where all nodes can act both as client and server. One very strong feature is the easy ability to make virtual devices (devices which do not depend on hardware directly, but combine hardware parameters.) For ASTRID2 a new LabVIEW based Low-Level RF system has been made. This system use a National Instruments NI-PCIe7852R DAQ card, which includes an on-board FPGA and are hosted in a standard PC. The fast (50 kHz) amplitude loop has been implemented on the FPGA, whereas the slower tuning and phase loops are implemented in the real-time system. An operator interface including live plots from the regulation loops are implemented in a host program on Windows. All three levels have been implemented with LabVIEW. The LLRF system is interfaced to ConSys through LabVIEW shared variables.
	Slides THCA04 [2.654 MB]

THCA05	PLC-based Control System for 10 MeV Linear Accelerator at EBC Kharghar, BARC	linac, vacuum, controls, interlocks	100
	A.S. Chachondia, B.B. Biswas, D.P. Chakravarthy, G. Ganesh, L.M. Gantayet, K.C. Mittal, M.K. Mukesh Kumar, M.B. Patil, R.K. Patil BARC, Mumbai, India
	Currently the 10MeV Linac is being used for different research applications and industrial use. The control system in operation was developed using CAMAC based DAS, backed by Hard-wired Interlock System. It is proposed to replace the CAMAC system with a state-of-the-art indigenously developed PLC that is verified to the level of a Class IB computer-based system used in nuclear power plants. A PLC node comprises of two VME bus based CPU boards (PowerPC MPC7447, 600MHz) working in redundant mode. The Inputs and Outputs are common to both CPUs. The intelligent I/O boards are hot swappable. The PLC hardware and software has undergone rigorous verification and validation. A user-friendly development environment is provided to the process engineer for building the application using pre-defined function blocks. The LCS developed using PLC is to be used for operating the Linac irradiation facility, remotely as well as locally in a fail-safe mode, with sequential start-up and sequential shut-down. Apart from system status monitoring, data archiving, alarm generation and setpoint adjustments, it shall monitor the important parameters and trip the GM HV, KM HV and EG PS on fault conditions.
	Slides THCA05 [0.497 MB]

THCD05	A Flexible and Testable Software Architecture: Applying Presenter First to a Device Server for the DOOCS Accelerator Control System of the European XFEL	controls, undulator, laser, GUI	131
	A. Beckmann, S. Karabekyan, J. Pflüger XFEL. EU, Hamburg, Germany
	Presenter First (PF) uses a variant of Model View Presenter design pattern to add implementation flexibility and to improve testability of complex event-driven applications. It has been introduced in the context of GUI applications, but can easily be adapted to server applications. This paper describes how Presenter First methodology is used to develop a device server for the Programmable Logic Controls (PLC) of the European XFEL undulator systems, which are Windows PCs running PLC software from Beckhoff. The server implements a ZeroMQ message interface to the PLC allowing the DOOCS accelerator control system of the European XFEL to exchange data with the PLC by sending messages over the network. Our challenge is to develop a well-tested device server with a flexible architecture that allows integrating the server into other accelerator control systems like EPICS.
	Slides THCD05 [0.590 MB]

THPD02	What it Takes to Make a System Reliable	controls, cryogenics, EPICS	139
	M.R. Clausen, M. Möller, S. Rettig-Labusga, B. Schoeneburg DESY, Hamburg, Germany
	What is a reliable system and how is reliability defined? This depends on the actual situation and in which environment the system is operated. If you can rely on a scheduled downtime of the controlled system every week, reliability is defined in hours or weeks. In this case the system must run just longer than the scheduled downtime. If the system has to continuously operate for months and even years, your requirements are rising. In cases where continuous operations must be guaranteed even during software or hardware updates, redundant systems come into play. The hardware selection process is driven by basic requirements like 'no moving parts' or 'redundant power supplies'. This implies the selection of possible (fan-less) CPU boards with passive cooling. It also implies no hard discs and reduces therefore the selection of possible operating systems. Continuous operation during updates requires redundant controllers/ CPUs also in addition to redundant power supplies. The latter has a lot of impact on the software running inside the controllers. We will describe the selection process of the components we have chosen and summarize our experience of several years of operations.
	Poster THPD02 [0.280 MB]

THPD03	PLC Controlled Search & Secure Safety Interlock System for Accelerator	controls, radiation, electron, high-voltage	142
	V. Sharma, S. Acharya, S. Gond, K.C. Mittal, R.N. Rajan BARC, Mumbai, India
	PLC based search and scram system is designed and commissioned to ensure the accelerator cell being free from any human occupancy before we start the accelerator. Search and Scram units which are controlled by PLC have been installed at different places inside the cell area. The operator of the accelerator has to clear all the units by pressing the secure button. Clearing each of the unit and pressing the button ensures that there is nobody left inside the cell after all the units are cleared. If someone remains trapped inside cell even after search and secure operation successfully performed, he can press any emergency button located on each of the Scram unit to switch off the accelerator immediately. The operation is time limited so if the operator fails to do the search operation in time, the entire system will get tripped and will require to the operator to do the entire operation again. This system generates HV ON enable signal. If any of the door is opened or Scram is pressed the HV supply switches off and radiation ceases off immediately. This system has the merit that it offers timing and sequence flexibility but retains the safety merit of hard wired circuit.
	Poster THPD03 [0.571 MB]

THPD04	Machine Throughput Improvement Achieved Using Innovative Control Technique	controls, linac, GUI, electron	144
	V. Sharma, S. Acharya, K.C. Mittal BARC, Mumbai, India
	Funding: BARC, Mumbai A 10MeV, Electron beam, RF Linac is operational at EBC, Kharghar, Navi Mumbai. The beam output scans one meter length in a scan horn. The product under irradiation is placed in a conveyor trolley where trolley is one meter long and one meter gap between the trolleys. With the constant speed of 5mtrs/min operation of trolley, the dose utilization is 50% since the beam falls in the gap between the trolleys. We have modulated the speed as 5mtrs./min when trolley gap is under the beam and 0.1 mtrs./min when trolley is under the beam. This way the beam utilization for the irradiation goes up to 98% hence 48% rise in productivity. A 20kV 10KJ Electromagnetic machining (EMM) facility is developed by APPD/BARC. In this EMM facility a large value capacitor is charged by a DC supply to a constant voltage. This charged capacitor is then discharged using triggered spark gap into a coil to generate intense magnetic field. This magnetic field generates the eddy current into the job piece to do the forming. We have used a PLC based control system to control the machine.
	Poster THPD04 [0.341 MB]

THPD09	Development of a Monitoring System for the FL-net Protocol	monitoring, controls, status, undulator	151
	M. Ishii, T. Masuda, S. Ueda JASRI/SPring-8, Hyogo-ken, Japan T. Fukui RIKEN/SPring-8, Hyogo, Japan
	At SPring-8 and SACLA, we are using the FL-net for many control systems as a communication protocol between front-end computers and PLCs. The FL-net is one of the Ethernet-based open standard protocols for a factory floor network authorized by the Japan Electrical Manufacturers' Association. It is a UDP/IP based master-less token passing protocol and supports a cyclic transmission. At SACLA, we had some troubles in a data acquisition by using the FL-net for beam line equipment protection system. In a network based control system, an analysis of network packets is an effective way at troubleshooting. We developed a monitoring system for the FL-net protocol, which captures and analyzes all packets of an FL-net network segment, detects protocol failure events, and stores the event information into a relational database. We can easily refer to the stored information in the database via a web browser. The monitoring system is highly portable software based system without dedicated hardware implementing a protocol stack. In this paper, the design of the monitoring system for the FL-net will be presented.
	Poster THPD09 [1.655 MB]

THPD21	Testing of Inductive Output Tube based RF Amplifier for 650 MHz SRF Cavities	controls, EPICS, interlocks, high-voltage	187
	S. Ghosh, A. Mandal, U. Panda, S. Seth, S.S. Som VECC, Kolkata, India
	A 650 MHz IOT based RF amplifier has been developed in VECC. It can be used to power several cavity modules in high energy high current proton linear accelerator to be built for ADSS programme in India and in Project-X at Fermilab, USA. The IOT based amplifier requires different powers supplies, water cooling and forced air cooling for its operation. A Programmable Logic Controller (PLC) based interlocks has been incorporated to take care of systematic on/off of the power supplies and driver amplifier, water flow, air flow and other interlocks for the safe operation of the RF System. In addition to that EPICS based RF operating console and data logging/monitoring system has been added.
	Poster THPD21 [0.370 MB]

FRCB01	Maintaining an Effective and Efficient Control System for the Electromagnetic Calorimeter of the Compact Muon Solenoid Experiment During Long-term CERN Large Hadron Collider Operations	controls, monitoring, collider, hadron	254
	O. Holme, D.R.S. Di Calafiori, G. Dissertori, W. Lustermann ETH, Zurich, Switzerland S. Zelepoukine UW-Madison/PD, Madison, Wisconsin, USA
	Funding: Swiss National Science Foundation (SNF) The sub-detectors of the Compact Muon Solenoid (CMS) multi-purpose particle detector at the CERN Large Hadron Collider (LHC) have been collecting physics data from particle collisions for almost three years. During this period, the Electromagnetic Calorimeter (ECAL) Detector Control System (DCS) has contributed to the high level of availability of the experiment. This paper presents the current architecture of this distributed and heterogeneous control system alongside plans and developments for future improvements. To ensure that the system can efficiently operate and adapt to changes throughout the required operation lifetime of more than a decade, the potential legacy aspects of this kind of control system must be carefully managed. Such issues include evolving system requirements, turnover of staff members, potential benefits from new technologies and the need to follow release schedules of external software dependencies. The techniques and results of the work to continually maintain, improve and streamline the control system are presented, including the use of metrics to evaluate the impact of this effort.
	Slides FRCB01 [2.214 MB]

Paper

Title

Other Keywords

Page

THCA04

An Update on ConSys Including a New LabVIEW FPGA Based LLRF System

controls, LabView, cavity, LLRF

97

T. Worm, J.S. Nielsen
ISA, Aarhus, Denmark

ConSys, the Windows based control system for ASTRID and ASTRID2, is now a mature system, having been in operation for more than 15 years. All the standard programs (Console, plots, data logging, control setting store/restore etc.) are fully general and are configured through a database or file. ConSys is a standard publisher/subscriber system, where all nodes can act both as client and server. One very strong feature is the easy ability to make virtual devices (devices which do not depend on hardware directly, but combine hardware parameters.) For ASTRID2 a new LabVIEW based Low-Level RF system has been made. This system use a National Instruments NI-PCIe7852R DAQ card, which includes an on-board FPGA and are hosted in a standard PC. The fast (50 kHz) amplitude loop has been implemented on the FPGA, whereas the slower tuning and phase loops are implemented in the real-time system. An operator interface including live plots from the regulation loops are implemented in a host program on Windows. All three levels have been implemented with LabVIEW. The LLRF system is interfaced to ConSys through LabVIEW shared variables.

Slides THCA04 [2.654 MB]

THCA05

PLC-based Control System for 10 MeV Linear Accelerator at EBC Kharghar, BARC

linac, vacuum, controls, interlocks

100

A.S. Chachondia, B.B. Biswas, D.P. Chakravarthy, G. Ganesh, L.M. Gantayet, K.C. Mittal, M.K. Mukesh Kumar, M.B. Patil, R.K. Patil
BARC, Mumbai, India

Currently the 10MeV Linac is being used for different research applications and industrial use. The control system in operation was developed using CAMAC based DAS, backed by Hard-wired Interlock System. It is proposed to replace the CAMAC system with a state-of-the-art indigenously developed PLC that is verified to the level of a Class IB computer-based system used in nuclear power plants. A PLC node comprises of two VME bus based CPU boards (PowerPC MPC7447, 600MHz) working in redundant mode. The Inputs and Outputs are common to both CPUs. The intelligent I/O boards are hot swappable. The PLC hardware and software has undergone rigorous verification and validation. A user-friendly development environment is provided to the process engineer for building the application using pre-defined function blocks. The LCS developed using PLC is to be used for operating the Linac irradiation facility, remotely as well as locally in a fail-safe mode, with sequential start-up and sequential shut-down. Apart from system status monitoring, data archiving, alarm generation and setpoint adjustments, it shall monitor the important parameters and trip the GM HV, KM HV and EG PS on fault conditions.

Slides THCA05 [0.497 MB]

THCD05

A Flexible and Testable Software Architecture: Applying Presenter First to a Device Server for the DOOCS Accelerator Control System of the European XFEL

controls, undulator, laser, GUI

131

A. Beckmann, S. Karabekyan, J. Pflüger
XFEL. EU, Hamburg, Germany

Presenter First (PF) uses a variant of Model View Presenter design pattern to add implementation flexibility and to improve testability of complex event-driven applications. It has been introduced in the context of GUI applications, but can easily be adapted to server applications. This paper describes how Presenter First methodology is used to develop a device server for the Programmable Logic Controls (PLC) of the European XFEL undulator systems, which are Windows PCs running PLC software from Beckhoff. The server implements a ZeroMQ message interface to the PLC allowing the DOOCS accelerator control system of the European XFEL to exchange data with the PLC by sending messages over the network. Our challenge is to develop a well-tested device server with a flexible architecture that allows integrating the server into other accelerator control systems like EPICS.

Slides THCD05 [0.590 MB]

THPD02

What it Takes to Make a System Reliable

controls, cryogenics, EPICS

139

M.R. Clausen, M. Möller, S. Rettig-Labusga, B. Schoeneburg
DESY, Hamburg, Germany

What is a reliable system and how is reliability defined? This depends on the actual situation and in which environment the system is operated. If you can rely on a scheduled downtime of the controlled system every week, reliability is defined in hours or weeks. In this case the system must run just longer than the scheduled downtime. If the system has to continuously operate for months and even years, your requirements are rising. In cases where continuous operations must be guaranteed even during software or hardware updates, redundant systems come into play. The hardware selection process is driven by basic requirements like 'no moving parts' or 'redundant power supplies'. This implies the selection of possible (fan-less) CPU boards with passive cooling. It also implies no hard discs and reduces therefore the selection of possible operating systems. Continuous operation during updates requires redundant controllers/ CPUs also in addition to redundant power supplies. The latter has a lot of impact on the software running inside the controllers. We will describe the selection process of the components we have chosen and summarize our experience of several years of operations.

Poster THPD02 [0.280 MB]

THPD03

PLC Controlled Search & Secure Safety Interlock System for Accelerator

controls, radiation, electron, high-voltage

142

V. Sharma, S. Acharya, S. Gond, K.C. Mittal, R.N. Rajan
BARC, Mumbai, India

PLC based search and scram system is designed and commissioned to ensure the accelerator cell being free from any human occupancy before we start the accelerator. Search and Scram units which are controlled by PLC have been installed at different places inside the cell area. The operator of the accelerator has to clear all the units by pressing the secure button. Clearing each of the unit and pressing the button ensures that there is nobody left inside the cell after all the units are cleared. If someone remains trapped inside cell even after search and secure operation successfully performed, he can press any emergency button located on each of the Scram unit to switch off the accelerator immediately. The operation is time limited so if the operator fails to do the search operation in time, the entire system will get tripped and will require to the operator to do the entire operation again. This system generates HV ON enable signal. If any of the door is opened or Scram is pressed the HV supply switches off and radiation ceases off immediately. This system has the merit that it offers timing and sequence flexibility but retains the safety merit of hard wired circuit.

Poster THPD03 [0.571 MB]

THPD04

Machine Throughput Improvement Achieved Using Innovative Control Technique

controls, linac, GUI, electron

144

V. Sharma, S. Acharya, K.C. Mittal
BARC, Mumbai, India

Funding: BARC, Mumbai
A 10MeV, Electron beam, RF Linac is operational at EBC, Kharghar, Navi Mumbai. The beam output scans one meter length in a scan horn. The product under irradiation is placed in a conveyor trolley where trolley is one meter long and one meter gap between the trolleys. With the constant speed of 5mtrs/min operation of trolley, the dose utilization is 50% since the beam falls in the gap between the trolleys. We have modulated the speed as 5mtrs./min when trolley gap is under the beam and 0.1 mtrs./min when trolley is under the beam. This way the beam utilization for the irradiation goes up to 98% hence 48% rise in productivity. A 20kV 10KJ Electromagnetic machining (EMM) facility is developed by APPD/BARC. In this EMM facility a large value capacitor is charged by a DC supply to a constant voltage. This charged capacitor is then discharged using triggered spark gap into a coil to generate intense magnetic field. This magnetic field generates the eddy current into the job piece to do the forming. We have used a PLC based control system to control the machine.

Poster THPD04 [0.341 MB]

THPD09

Development of a Monitoring System for the FL-net Protocol

monitoring, controls, status, undulator

151

M. Ishii, T. Masuda, S. Ueda
JASRI/SPring-8, Hyogo-ken, Japan
T. Fukui
RIKEN/SPring-8, Hyogo, Japan

At SPring-8 and SACLA, we are using the FL-net for many control systems as a communication protocol between front-end computers and PLCs. The FL-net is one of the Ethernet-based open standard protocols for a factory floor network authorized by the Japan Electrical Manufacturers' Association. It is a UDP/IP based master-less token passing protocol and supports a cyclic transmission. At SACLA, we had some troubles in a data acquisition by using the FL-net for beam line equipment protection system. In a network based control system, an analysis of network packets is an effective way at troubleshooting. We developed a monitoring system for the FL-net protocol, which captures and analyzes all packets of an FL-net network segment, detects protocol failure events, and stores the event information into a relational database. We can easily refer to the stored information in the database via a web browser. The monitoring system is highly portable software based system without dedicated hardware implementing a protocol stack. In this paper, the design of the monitoring system for the FL-net will be presented.

Poster THPD09 [1.655 MB]

THPD21

Testing of Inductive Output Tube based RF Amplifier for 650 MHz SRF Cavities

controls, EPICS, interlocks, high-voltage

187

S. Ghosh, A. Mandal, U. Panda, S. Seth, S.S. Som
VECC, Kolkata, India

A 650 MHz IOT based RF amplifier has been developed in VECC. It can be used to power several cavity modules in high energy high current proton linear accelerator to be built for ADSS programme in India and in Project-X at Fermilab, USA. The IOT based amplifier requires different powers supplies, water cooling and forced air cooling for its operation. A Programmable Logic Controller (PLC) based interlocks has been incorporated to take care of systematic on/off of the power supplies and driver amplifier, water flow, air flow and other interlocks for the safe operation of the RF System. In addition to that EPICS based RF operating console and data logging/monitoring system has been added.

Poster THPD21 [0.370 MB]

FRCB01

Maintaining an Effective and Efficient Control System for the Electromagnetic Calorimeter of the Compact Muon Solenoid Experiment During Long-term CERN Large Hadron Collider Operations

controls, monitoring, collider, hadron

254

O. Holme, D.R.S. Di Calafiori, G. Dissertori, W. Lustermann
ETH, Zurich, Switzerland
S. Zelepoukine
UW-Madison/PD, Madison, Wisconsin, USA

Funding: Swiss National Science Foundation (SNF)
The sub-detectors of the Compact Muon Solenoid (CMS) multi-purpose particle detector at the CERN Large Hadron Collider (LHC) have been collecting physics data from particle collisions for almost three years. During this period, the Electromagnetic Calorimeter (ECAL) Detector Control System (DCS) has contributed to the high level of availability of the experiment. This paper presents the current architecture of this distributed and heterogeneous control system alongside plans and developments for future improvements. To ensure that the system can efficiently operate and adapt to changes throughout the required operation lifetime of more than a decade, the potential legacy aspects of this kind of control system must be carefully managed. Such issues include evolving system requirements, turnover of staff members, potential benefits from new technologies and the need to follow release schedules of external software dependencies. The techniques and results of the work to continually maintain, improve and streamline the control system are presented, including the use of metrics to evaluate the impact of this effort.

Slides FRCB01 [2.214 MB]