ICALEPCS2011 - List of Authors (Blanco Vinuela, E.)

Paper

Title

Page

The New Control System for the Vacuum of ISOLDE

312

S. Blanchard, F. Bellorini, F.B. Bernard, E. Blanco Vinuela, P. Gomes, H. Vestergard, D. Willeman
CERN, Geneva, Switzerland

The On-Line Isotope Mass Separator (ISOLDE) is a facility dedicated to the production of radioactive ion beams for nuclear and atomic physics. From ISOLDE vacuum sectors to the pressurized gases storage tanks there are up to five stages of pumping for a total of more than one hundred pumps including turbo-molecular, cryo, dry, membrane and oil pumps. The ISOLDE vacuum control system is critical; the volatile radioactive elements present in the exhaust gases and the High and Ultra High Vacuum pressure specifications require a complex control and interlocks system. This paper describes the reengineering of the control system developed using the CERN UNICOS-CPC framework. An additional challenge has been the usage of the UNICOS-CPC in a vacuum domain for the first time. The process automation provides multiple operating modes (Rough pumping, bake-out, high vacuum pumping, regeneration for cryo-pumped sectors, venting, etc). The control system is composed of local controllers driven by PLC (logic, interlocks) and a SCADA application (operation, alarms monitoring and diagnostics).

Poster MOPMS001 [4.105 MB]

WEAAULT02

Model Oriented Application Generation for Industrial Control Systems

610

B. Copy, R. Barillère, E. Blanco Vinuela, R.N. Fernandes, B. Fernández Adiego, I. Prieto Barreiro
CERN, Geneva, Switzerland

The CERN Unified Industrial Control Systems framework (UNICOS) is a software generation methodology that standardizes the design of slow process control applications [1]. A Software Factory, named the UNICOS Application Builder (UAB) [2], was introduced to provide a stable metamodel, a set of platform-independent models and platform-specific configurations against which code and configuration generation plugins can be written. Such plugins currently target PLC programming environments (Schneider UNITY and SIEMENS Step7 PLCs) as well as SIEMENS WinCC Open Architecture SCADA (previously known as ETM PVSS) but are being expanded to cover more and more aspects of process control systems. We present what constitutes the UAB metamodel and the models in use, how these models can be used to capture knowledge about industrial control systems and how this knowledge can be leveraged to generate both code and configuration for a variety of target usages.
[1] H. Milcent et al, "UNICOS: AN OPEN FRAMEWORK", ICALEPCS2009, Kobe, Japan, (THD003)
[2] M. Dutour, "Software factory techniques applied to Process Control at CERN", ICALEPCS 2007, Knoxville Tennessee, USA

Slides WEAAULT02 [1.757 MB]

WEPKN024

UNICOS CPC New Domains of Application: Vacuum and Cooling & Ventilation

752

D. Willeman, E. Blanco Vinuela, B. Bradu, J.O. Ortola Vidal
CERN, Geneva, Switzerland

The UNICOS (UNified Industrial Control System) framework, and concretely the CPC package, has been extensively used in the domain of continuous processes (e.g. cryogenics, gas flows,) and also others specific to the LHC machine as the collimators environmental measurements interlock system. The application of the UNICOS-CPC to other kind of processes: vacuum and the cooling and ventilation cases are depicted here. One of the major challenges was to figure out whether the model and devices created so far were also adapted for other types of processes (e.g Vacuum). To illustrate this challenge two domain use cases will be shown: ISOLDE vacuum control system and the STP18 (cooling & ventilation) control system. Both scenarios will be illustrated emphasizing the adaptability of the UNICOS CPC package to create those applications and highlighting the discovered needed features to include in the future UNICOS CPC package. This paper will also introduce the mechanisms used to optimize the commissioning time, the so-called virtual commissioning. In most of the cases, either the process is not yet accessible or the process is critical and its availability is then reduced, therefore a model of the process is used to offline validate the designed control system.

Poster WEPKN024 [0.230 MB]

WEPKS006

UNICOS Evolution: CPC Version 6

786

E. Blanco Vinuela, J.M. Beckers, B. Bradu, Ph. Durand, B. Fernández Adiego, S. Izquierdo Rosas, A. Merezhin, J.O. Ortola Vidal, J. Rochez, D. Willeman
CERN, Geneva, Switzerland

The UNICOS (UNified Industrial Control System) framework was created back in 1998, since then a noticeable number of applications in different domains have used this framework to develop process control applications. Furthermore the UNICOS framework has been formalized and their supervision layer has been reused in other kinds of applications (e.g. monitoring or supervisory tasks) where a control layer is not necessarily UNICOS oriented. The process control package has been reformulated as the UNICOS CPC package (Continuous Process Control) and a reengineering process has been followed. These noticeable changes were motivated by many factors as (1) being able to upgrade to the new more performance IT technologies in the automatic code generation, (2) being flexible enough to create new additional device types to cope with other needs (e.g. Vacuum or Cooling and Ventilation applications) without major impact on the framework or the PLC code baselines and (3) enhance the framework with new functionalities (e.g. recipes). This publication addresses the motivation, changes, new functionalities and results obtained. It introduces in an overall view the technologies used and changes followed, emphasizing what has been gained for the developer and the final user. Finally some of the new domains where UNICOS CPC has been used will be illustrated.

Poster WEPKS006 [0.449 MB]

WEPKS033

UNICOS CPC6: Automated Code Generation for Process Control Applications

871

B. Fernández Adiego, E. Blanco Vinuela, I. Prieto Barreiro
CERN, Geneva, Switzerland

The Continuous Process Control package (CPC) is one of the components of the CERN Unified Industrial Control System framework (UNICOS). As a part of this framework, UNICOS-CPC provides a well defined library of device types, a methodology and a set of tools to design and implement industrial control applications. The new CPC version uses the software factory UNICOS Application Builder (UAB) to develop the CPC applications. The CPC component is composed of several platform oriented plug-ins (PLCs and SCADA) describing the structure and the format of the generated code. It uses a resource package where both, the library of device types and the generated file syntax are defined. The UAB core is the generic part of this software, it discovers and calls dynamically the different plug-ins and provides the required common services. In this paper the UNICOS CPC6 package is presented. It is composed of several plug-ins: the Instance generator and the Logic generator for both, Siemens and Schneider PLCs, the SCADA generator (based on PVSS) and the CPC wizard as a dedicated Plug-in created to provide the user a friendly GUI. A management tool called UAB bootstrap will administer the different CPC component versions and all the dependencies between the CPC resource packages and the components. This tool guides the control system developer to install and launch the different CPC component versions.

Poster WEPKS033 [0.730 MB]

Paper	Title	Page
MOPMS001	The New Control System for the Vacuum of ISOLDE	312
	S. Blanchard, F. Bellorini, F.B. Bernard, E. Blanco Vinuela, P. Gomes, H. Vestergard, D. Willeman CERN, Geneva, Switzerland
	The On-Line Isotope Mass Separator (ISOLDE) is a facility dedicated to the production of radioactive ion beams for nuclear and atomic physics. From ISOLDE vacuum sectors to the pressurized gases storage tanks there are up to five stages of pumping for a total of more than one hundred pumps including turbo-molecular, cryo, dry, membrane and oil pumps. The ISOLDE vacuum control system is critical; the volatile radioactive elements present in the exhaust gases and the High and Ultra High Vacuum pressure specifications require a complex control and interlocks system. This paper describes the reengineering of the control system developed using the CERN UNICOS-CPC framework. An additional challenge has been the usage of the UNICOS-CPC in a vacuum domain for the first time. The process automation provides multiple operating modes (Rough pumping, bake-out, high vacuum pumping, regeneration for cryo-pumped sectors, venting, etc). The control system is composed of local controllers driven by PLC (logic, interlocks) and a SCADA application (operation, alarms monitoring and diagnostics).
	Poster MOPMS001 [4.105 MB]

WEAAULT02	Model Oriented Application Generation for Industrial Control Systems	610
	B. Copy, R. Barillère, E. Blanco Vinuela, R.N. Fernandes, B. Fernández Adiego, I. Prieto Barreiro CERN, Geneva, Switzerland
	The CERN Unified Industrial Control Systems framework (UNICOS) is a software generation methodology that standardizes the design of slow process control applications [1]. A Software Factory, named the UNICOS Application Builder (UAB) [2], was introduced to provide a stable metamodel, a set of platform-independent models and platform-specific configurations against which code and configuration generation plugins can be written. Such plugins currently target PLC programming environments (Schneider UNITY and SIEMENS Step7 PLCs) as well as SIEMENS WinCC Open Architecture SCADA (previously known as ETM PVSS) but are being expanded to cover more and more aspects of process control systems. We present what constitutes the UAB metamodel and the models in use, how these models can be used to capture knowledge about industrial control systems and how this knowledge can be leveraged to generate both code and configuration for a variety of target usages. [1] H. Milcent et al, "UNICOS: AN OPEN FRAMEWORK", ICALEPCS2009, Kobe, Japan, (THD003) [2] M. Dutour, "Software factory techniques applied to Process Control at CERN", ICALEPCS 2007, Knoxville Tennessee, USA
	Slides WEAAULT02 [1.757 MB]

WEPKN024	UNICOS CPC New Domains of Application: Vacuum and Cooling & Ventilation	752
	D. Willeman, E. Blanco Vinuela, B. Bradu, J.O. Ortola Vidal CERN, Geneva, Switzerland
	The UNICOS (UNified Industrial Control System) framework, and concretely the CPC package, has been extensively used in the domain of continuous processes (e.g. cryogenics, gas flows,) and also others specific to the LHC machine as the collimators environmental measurements interlock system. The application of the UNICOS-CPC to other kind of processes: vacuum and the cooling and ventilation cases are depicted here. One of the major challenges was to figure out whether the model and devices created so far were also adapted for other types of processes (e.g Vacuum). To illustrate this challenge two domain use cases will be shown: ISOLDE vacuum control system and the STP18 (cooling & ventilation) control system. Both scenarios will be illustrated emphasizing the adaptability of the UNICOS CPC package to create those applications and highlighting the discovered needed features to include in the future UNICOS CPC package. This paper will also introduce the mechanisms used to optimize the commissioning time, the so-called virtual commissioning. In most of the cases, either the process is not yet accessible or the process is critical and its availability is then reduced, therefore a model of the process is used to offline validate the designed control system.
	Poster WEPKN024 [0.230 MB]

WEPKS006	UNICOS Evolution: CPC Version 6	786
	E. Blanco Vinuela, J.M. Beckers, B. Bradu, Ph. Durand, B. Fernández Adiego, S. Izquierdo Rosas, A. Merezhin, J.O. Ortola Vidal, J. Rochez, D. Willeman CERN, Geneva, Switzerland
	The UNICOS (UNified Industrial Control System) framework was created back in 1998, since then a noticeable number of applications in different domains have used this framework to develop process control applications. Furthermore the UNICOS framework has been formalized and their supervision layer has been reused in other kinds of applications (e.g. monitoring or supervisory tasks) where a control layer is not necessarily UNICOS oriented. The process control package has been reformulated as the UNICOS CPC package (Continuous Process Control) and a reengineering process has been followed. These noticeable changes were motivated by many factors as (1) being able to upgrade to the new more performance IT technologies in the automatic code generation, (2) being flexible enough to create new additional device types to cope with other needs (e.g. Vacuum or Cooling and Ventilation applications) without major impact on the framework or the PLC code baselines and (3) enhance the framework with new functionalities (e.g. recipes). This publication addresses the motivation, changes, new functionalities and results obtained. It introduces in an overall view the technologies used and changes followed, emphasizing what has been gained for the developer and the final user. Finally some of the new domains where UNICOS CPC has been used will be illustrated.
	Poster WEPKS006 [0.449 MB]

WEPKS033	UNICOS CPC6: Automated Code Generation for Process Control Applications	871
	B. Fernández Adiego, E. Blanco Vinuela, I. Prieto Barreiro CERN, Geneva, Switzerland
	The Continuous Process Control package (CPC) is one of the components of the CERN Unified Industrial Control System framework (UNICOS). As a part of this framework, UNICOS-CPC provides a well defined library of device types, a methodology and a set of tools to design and implement industrial control applications. The new CPC version uses the software factory UNICOS Application Builder (UAB) to develop the CPC applications. The CPC component is composed of several platform oriented plug-ins (PLCs and SCADA) describing the structure and the format of the generated code. It uses a resource package where both, the library of device types and the generated file syntax are defined. The UAB core is the generic part of this software, it discovers and calls dynamically the different plug-ins and provides the required common services. In this paper the UNICOS CPC6 package is presented. It is composed of several plug-ins: the Instance generator and the Logic generator for both, Siemens and Schneider PLCs, the SCADA generator (based on PVSS) and the CPC wizard as a dedicated Plug-in created to provide the user a friendly GUI. A management tool called UAB bootstrap will administer the different CPC component versions and all the dependencies between the CPC resource packages and the components. This tool guides the control system developer to install and launch the different CPC component versions.
	Poster WEPKS033 [0.730 MB]