JLab, Newport News, Virginia, USA
The LCLS-II cryomodule construction program leverages the mature XFEL cryomodule design to produce technologically sophisticated cryomodules with a minimum of R&D according to an accelerated manufacturing schedule. Jlab, as one of the partner labs, is producing 18 cryomodules for LCLS-II. To meet the quality and schedule demands of LCLS-II, many upgrades to the JLAB cryomodule assembly infrastructure and techniques have been made. JLab has installed a new cleanroom for string assembly and instituted new protocols to minimize particulate transfer into the cavities during the cryomodule construction process. JLab has also instituted a set of magnetic hygiene protocols to be used during the assembly process to minimize magnetic field impingement on the finished cavity structure. The goal has been to have gradients, both maximum and field emission onset, that do not degrade between the cavity vertical test and final cryomodule qualification, while maximizing the Q0 of each finished cavity. Results from the prototype cryomodule assembly are presented.
JLab, Newport News, Virginia, USA
Cryomodule production for LCLS-II is well underway at Jefferson Lab. This paper explains the process flow for production cavities, from being received at the Test Lab to being assembled onto cavity strings. Taking our facility and infrastructure into consideration, process optimization and process control are implemented to ensure high quality products.
