| Paper | Title | Page |
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| MOPC012 | Fabrication of the CERN/PSI/ST X-band Accelerating Structures | 86 |
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| Within a collaboration between CERN, PSI and Sincrotrone Trieste (ST), a multi- purpose X-band accelerating structure has been designed and fabricated, used for high gradients tests in the CLIC structure testing program and in the FEL projects of PSI and ST. The structure has 72 cells with a phase advance of 5 pi/6 and includes upstream and downstream wakefield monitors to measure the beam alignment. The SLAC mode launcher design is used to feed it with RF power. Following the CERN fabrication procedures for high-gradient structure, diffusion bonding and brazing in hydrogen atmosphere is used to assemble the cells. After tuning, a vacuum bakeout is required before the feedthroughs for the wake field monitors are welded in as a last step. We describe the experiences gained in finishing the first two structures out of a series of four and present the results from the RF tuning and low level RF tests. | ||
| MOPC037 | Engineering Design and Fabrication of X-band Damped Detuned Structure for the CLIC Study | 154 |
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A Damped Detuned Structure (DDS), known as CLICDDSA*, has been designed for the Compact Linear Collider (CLIC) study, and is presently under fabrication. The wakefield in DDS structures is damped using a combination of detuning the frequencies of beam-excited higher order modes and by light damping, through slot-coupled manifolds. The broad principles of the design are similar to that used in the NLC/GLC**. This serves as an alternative to the present baseline CLIC design which relies on heavy damping. CLICDDSA is conceived to be tested for its capacity to sustain high gradients at CERN. This structure operates with a 120 degrees phase advance per cell. We report on engineering design and fabrication details of the structure consisting of 24 regular cells plus 2 matching cells at both ends, all diffusion bonded together. This design takes into account practical mechanical engineering issues and is the result of several optimizations since the earlier CLICDDS designs.
* V. F. Khan et al., “Recent Progress on a Manifold Damped and Detuned Structure for CLIC”, Proc. of IPAC10, WEPE032, p. 3425 (2010). ** R.M. Jones et al., Phys. Rev. STAB 9, 102001 (2006). |
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| MOPC038 | Engineering Design and Fabrication of Tapered Damped X-band Accelerating Structures | 157 |
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| The accelerating structures (AS) are one of the main components of the Compact LInear Collider (CLIC), under study at CERN. Each AS contains about 30 copper disks, which form the accelerating cavity. A fully featured AS is very challenging and requires several technologies. Different damping methods, waveguides, vacuum manifolds, slots and choke, result in various design configurations. In the CLIC multibunch AS, called TDS (Tapered Damped Structure), each cell is damped by its four waveguides, which are extended by channels machined in dedicated external vacuum manifolds. The manifolds combine few functions such as damping, vacuum pumping and cooling. Silicon carbide absorbers, fixed inside of each manifold, are required for effective damping of High Order Modes. CERN is producing X-band RF structures in close collaboration with a large number of laboratories taking advantage of their large expertise and test facilities. The fabrication includes several steps from the machining to the final assembly, including quality controls. This paper describes the engineering design and fabrication procedure of the X-band AS with damping material, by focusing on few technical solutions. | ||
| MOPC052 | Engineering Design and Fabrication of X-band RF Components | 196 |
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The CLIC RF frequency has been changed in 2008 from the initial 30 GHz to the European X-band 11.9942 GHz permitting beam independent power production using klystrons for accelerating structure testing. X-band klystron test facilities at 11.424 GHz are operated at SLAC and at KEK, and these facilities are used by CLIC study in the frame of the X-band structure collaboration for testing accelerating structures scaled to that frequency*. Generally RF components are used in the transmission and the transformation of radio frequency signals generated by the power supply. The operating range of the devices accommodates the frequencies from 11.424 to 11.9942 GHz. RF components are needed for the Klystron test stand at CERN, and also for the X-FEL projects at PSI and Sincrotrone Trieste. Currently CERN is ordering tens of these companies to industry. The engineering design of the RF components (high power and compact loads, bi-directional couplers, X-band splitters, hybrids, phase shifters, variable power attenuators) and the main fabrication processes are presented here.
* K.M. Schirm et al., “A 12 GHZ RV Power source for the CLIC study”, Proc. of IPAC’10, THPEB053, p. 3990 (2010). |
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| MOPC053 | Mechanical Design and Fabrication Studies for SPL Superconducting RF Cavities | 199 |
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| CERN’s R&D programme on the Superconducting Proton Linac’s (SPL) superconducting radio frequency (SRF) elliptical cavities made from niobium sheets explores new mechanical design and consequently new fabrication methods, where several opportunities for improved optimization were identified. A stainless steel helium vessel is under design rather than a titanium helium vessel using an integrated brazed transition between Nb and the SS helium vessel. Different design and fabrication aspects were proposed and the results are discussed hereafter. | ||
| TUPS098 | Machining and Characterizing X-band RF-structures for CLIC | 1768 |
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| The Compact Linear Collider (CLIC) is currently under study at CERN as a potential multi-TeV e+e collider. The manufacturing and assembling tolerances for making the required RF components are essential for CLIC to perform efficiently. Machining techniques are relevant to the construction of ultra-high-precision parts for the Accelerating Structures (AS). Optical-quality turning and ultra-precision milling using diamond tools are the main manufacturing techniques identified to produce ultra-high shape accuracy parts. A shape error of less than 5 micrometres and roughness of Ra 0.025 are achieved. Scanning Electron Microscopy (SEM) observation as well as sub-micron precision Coordinate Measuring Machines (CMM), roughness measurements and their crucial environment were implemented at CERN for quality assurance and further development. This paper focuses on the enhancements of precision machining and characterizing the fabrication of AS parts. | ||
| TUPS099 | A Study of the Surface Quality of High Purity Copper after Heat Treatment | 1771 |
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| The manufacturing flow of accelerating structures for the compact linear collider, based on diamond-machined high purity copper components, include several thermal cycles (diffusion bonding, brazing of cooling circuits, baking in vacuum, etc.). The high temperature cycles may be carried out following different schedules and environments (vacuum, reducing hydrogen atmosphere, argon, etc.) and develop peculiar surface topographies which have been the object of extended observations. This study presents and discusses the results of scanning electron microscopy (SEM) and optical microscopy investigations. | ||