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MOPB073 | Surface Analyses and Optimization of Centrifugal Barrel Polishing of Nb Cavities | 286 |
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Funding: BMBF project 05H12GU9, Alexander von Humboldt Foundation, and CRISP (No. 283745). Centrifugal barrel polishing (CBP) is an acid-free surface-polishing technique based on abrasive media. It considerably reduces the usage of chemicals in the preparation of Nb cavities, typically leaving only a final light electropolishing (EP) and achieves considerably smaller roughness than in chemical treatments alone. CBP addresses in particular the removal of pits, welding spatters, deep scratches, and foreign material inclusions that occasionally occur in the production process. A mirror-smooth surface without chemical contamination is also an important enabling step for thin films. Recent results indicate, however, the need of further optimizations, mainly to reduce the surface damaged layer as well as the pollution by the polishing media. A dedicated study of the CBP process using a “coupon” cavity facilitates better polishing characterisation and optimisation by direct measurements of the roughness, removal rate, and removal profile as well as the amount of contamination left behind and determination of a best combination of the CBP and chemical polishing. Results of the coupon-studies and perspectives of the optimizations will be presented and discussed. |
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