Author: Corniani, G.
Paper Title Page
MOPB094 Inspection and Repair Techniques for the EXFEL Superconducting 1.3 GHz Cavities at Ettore Zanon S.p.A: Methods and Results 368
 
  • G. Massaro, G. Corniani, N. Maragno
    Ettore Zanon S.p.A., Schio, Italy
  • A. Matheisen, A. Navitski
    DESY, Hamburg, Germany
  • P. Michelato, L. Monaco
    INFN/LASA, Segrate (MI), Italy
 
  The quality control of the inner surface of superconducting RF cavities is essential in order to assure high accelerating gradient and quality factor. Ettore Zanon S.p.A. (EZ) has implemented in the serial production an optical system that use an high-resolution camera, in order to detect various types of defects. This system is added to a grinding machine, that was specifically designed and built to repair imperfections of the cavities inner surface. This inspection and repair system is applied to recover performance limited cavities of the 1.3 GHz European XFEL project, where surface irregularities are detected, either by the Obacht inspection system at Desy or the optical system at EZ. The optical system and the grinding procedure are qualified using two series cavities limited in gradient and showing different types of surface defects. The performances of these cavities have been recovered to reach the specifications of the project. Until now, all the series XFEL cavities built by EZ, repaired with this technique, have shown an accelerating gradient well above the EXFEL goal.  
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MOPB102 Comments on Electropolishing at Ettore Zanon SpA at the End of EXFEL Production 394
 
  • M. Rizzi, G. Corniani
    Ettore Zanon S.p.A., Schio, Italy
  • A. Matheisen
    DESY, Hamburg, Germany
  • P. Michelato
    INFN/LASA, Segrate (MI), Italy
 
  In 2013 a new horizontal Electropolishing facility was developed and implemented by Ettore Zanon SpA (EZ) for the treatment of cavities for the European XFEL series production. More than 300 cavities have been treated. Electropolishing has been used for two applications: bulk removal and recovering of cavities with surface defects. Treatment settings have been analysed and compared with cavities performances to verify possible influences of the various parameters. Main parameters considered are treatment time, voltage and current, that together define average thickness removal. We present here the results of these investigation. The facility and process in use are also presented, together with possible next upgrade of the system, facing the new production of cavities for the LCLSII project.  
poster icon Poster MOPB102 [1.535 MB]  
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