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TY - CONF AU - Defavari, R. AU - Bagnato, O.R. AU - Feitosa, M.W.A. AU - Francisco, F.R. AU - Gomes, G.R. AU - Kakizaki, D.Y. AU - Parise, R.L. AU - Ribeiro, R.D. ED - Liu, Lin ED - Byrd, John M. ED - Neuenschwander, Regis T. ED - Picoreti, Renan ED - Schaa, Volker R. W. TI - Mechanical Design, Fabrication and Characterization of Electron Beam Position Monitors for Sirius J2 - Proc. of IPAC2021, Campinas, SP, Brazil, 24-28 May 2021 CY - Campinas, SP, Brazil T2 - International Particle Accelerator Conference T3 - 12 LA - english AB - Beam Position Monitors were designed and manufactured to meet Sirius operation requirements. Final dimensional accuracy and stability of the BPM were achieved by careful specification of its components’ manufacturing tolerances and materials. AISI-305 Stainless Steel was used for the BPM support fabrication due to magnetic and thermal expansion constraints. High purity molybdenum for the electrode pin and Ti6Al4V F136 G23 alloy for housing was used to manufacture the sensor components for their thermal characteristics. The electrical insulator was made of high alumina. The materials were joined by an active metal brazing process using 0,01mm accurate fixtures. The brazed sensors were subjected to dimensional, mechanical, and metallurgical testing, as well as leak detection and optical microscopy inspection at each stage. The sensors were joined in Ti6Al4V F136 BPM bodies using TIG welding. Dimensional sorting was used to choose groups of sensors-to-body, and body-to-support pairs during the final assembly. 160 BPMs are currently in operation on Sirius storage ring. In this contribution, we present the results of BPM manufacturing and testing processes developed for Sirius. PB - JACoW Publishing CP - Geneva, Switzerland SP - 2461 EP - 2464 KW - pick-up KW - operation KW - vacuum KW - impedance KW - storage-ring DA - 2021/08 PY - 2021 SN - 2673-5490 SN - 978-3-95450-214-1 DO - doi:10.18429/JACoW-IPAC2021-TUPAB401 UR - https://jacow.org/ipac2021/papers/tupab401.pdf ER -