Paper |
Title |
Page |
TUPS098 |
Machining and Characterizing X-band RF-structures for CLIC |
1768 |
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- S. Atieh, M. Aicheler, G. Arnau-Izquierdo, A. Cherif, L. Deparis, D. Glaude, L. Remandet, G. Riddone, M. Scheubel
CERN, Geneva, Switzerland
- D. Gudkov, A. Samoshkin, A. Solodko
JINR, Dubna, Moscow Region, Russia
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The Compact Linear Collider (CLIC) is currently under study at CERN as a potential multi-TeV e+e collider. The manufacturing and assembling tolerances for making the required RF components are essential for CLIC to perform efficiently. Machining techniques are relevant to the construction of ultra-high-precision parts for the Accelerating Structures (AS). Optical-quality turning and ultra-precision milling using diamond tools are the main manufacturing techniques identified to produce ultra-high shape accuracy parts. A shape error of less than 5 micrometres and roughness of Ra 0.025 are achieved. Scanning Electron Microscopy (SEM) observation as well as sub-micron precision Coordinate Measuring Machines (CMM), roughness measurements and their crucial environment were implemented at CERN for quality assurance and further development. This paper focuses on the enhancements of precision machining and characterizing the fabrication of AS parts.
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TUPS100 |
Manufacturing the Linac4 PI-mode Structure Prototype at CERN |
1774 |
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- G. Favre, A. Cherif, A. Dallocchio, J.-M. Geisser, L. Gentini, F. Gerigk, S.J. Mathot, M. Polini, S. Sgobba, T. Tardy, R. Wegner
CERN, Geneva, Switzerland
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The PI-Mode Structure (PIMS) of Linac4 consists of 7-cell cavities made from alternating OFE copper discs and rings welded together with electron beam (EB) welding. A full-scale prototype cavity of almost 1.5 m in length has been manufactured, assembled, and tested at CERN to prepare the series production of 12 PIMS cavities as part of an international collaboration. This paper reports on the construction experience including machining operations, EB welding, vacuum brazing, and metrological measurements results.
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