Author: Sierra, S.
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THPB094 Status of the Fundamental Power Coupler Production for the European XFEL Accelerator 1364
 
  • S. Sierra, G. Garcin, C. Lievin, G. Vignette
    TED, Thonon, France
  • A. Gallas, W. Kaabi
    LAL, Orsay, France
  • M. Knaak, M. Pekeler, L. Zweibaeumer
    RI Research Instruments GmbH, Bergisch Gladbach, Germany
 
  For the XFEL accelerator, Thales, RI Research Instrument and LAL are working on the manufacturing, assembly and conditioning of fundamental power couplers. 670 couplers have to be manufactured according to strict specifications. The paper describes the full production activity from the program starting to the currentphase with main measurements for the coupler characteristic: copper and TiN coating characteristics. The status of the production is given with an output rate of 8 couplers per week. The status for more than 500 couplers manufactured and conditionned is presented.  
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THPB095 Automatic RF Conditioning Test Bench of Fundamental Power Couplers for the European XFEL Accelerator 1367
 
  • S. Sierra, C. Lievin, P. Rouillon
    TED, Velizy-Villacoublay, France
  • H. Guler, W. Kaabi, A. Verguet
    LAL, Orsay, France
 
  In order to perform the RF conditioning of the fundamental coupler for the XFEL accelerator, Thales and LAL developed together a test bench being able to make the automatic RF conditioning. The capability of this test bench is of 4 pairs of coupler at the same time with automatic sequences of increasing the RF power. The test bench is composed of the overall RF station providing up to 5 MW peak power at 1.3 GHz. The waveguide distribution allows 4 individual RF lines for conditionning,and the automatic sequence applied to the couplers in respect with all signals monitored and controlled during the RF process. The paper will also provide some examples of such process.  
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THPB096 Lesson Learned on the Manufacturing of Fundamental Power Couplers for the European XFEL Accelerator 1370
 
  • S. Sierra, G. Garcin, C. Lievin, G. Vignette
    TED, Thonon, France
  • M. Knaak, M. Pekeler
    RI Research Instruments GmbH, Bergisch Gladbach, Germany
 
  In this paper we described lesson learned during the production of Fundamental Power Couplerfor the European XFEL accelerator and different steps necessaries for obtaining a rate of 8 couplers a week. From the manufacturing of individual components up to the RF conditioning. This paper also propose some possible ways to be optimized for a future mass production of such components. With comparison of processes and adaptation which could benefit to an increase rate or a more secure program. Some of them which could be studies from the coupler definition to the manufacturing process in order to obtain a stable and possible increased rate or lower cost of production by decreasing the risks on programs. This analysis is based on a current production of more than 500 couplers  
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