Author: Madec, C.
Paper Title Page
WEPRI001 Clean Room Integration of the European XFEL Cavity Strings 2474
 
  • S. Berry, O. Napoly, B. Visentin
    CEA/DSM/IRFU, France
  • F. Chastel, A. Clippet, M. Mbeleg, P. Pluvy
    ALSYOM, Argebteuil, France
  • C. Cloué, C. Madec, T. Trublet
    CEA/IRFU, Gif-sur-Yvette, France
 
  The 101 cryomodules of the XFEL cold linac will be integrated at Saclay under the CEA responsability by the industrial operator ALSYOM, at the production rate of cryomodule per week. Each cryomodule includes a string of 8 Niobium superconducting cavities and a BPM-quadripole unit (downstream end). To avoid particle contamination of the RF cavities, the strings are assembled in an ISO4 cleanroom by following strict cleaning and high-vacuum procedures. The major technical challenge of the string integration thus lies in the capacity to realize 25 connections in two weeks while protecting the cavity and coupler RF surfaces and to check their leak-tightness up to 10-10 hPA.l/s. The partial demonstration was made by the CEA team with the first pre-series module XM-3 which achieves a total accelerating voltage of 232 MV preserving the individual performances of cavities. In this paper the status and challenges of the production line is presented, including the quality management, equipment and operator training aspects. The optimisation process toward a faster assembly while preserving or actually decreasing the cavity exposure to contamination sources is also described.  
DOI • reference for this paper ※ https://doi.org/10.18429/JACoW-IPAC2014-WEPRI001  
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THPRO003 Progress of the LUNEX5 demonstator Project 2856
 
  • M.-E. Couprie, C. Benabderrahmane, P. Berteaud, C. Bourassin-Bouchet, F. Bouvet, L. Cassinari, L. Chapuis, J. Daillant, M. Diop, M.E. El Ajjouri, C. Evain, C. Herbeaux, N. Hubert, M. Labat, P. Lebasque, A. Lestrade, A. Loulergue, P. Marchand, O. Marcouillé, J.L. Marlats, C. Miron, P. Morin, A. Nadji, F. Polack, F. Ribeiro, J.P. Ricaud, P. Roy, K. Tavakoli, M. Valléau, D. Zerbib
    SOLEIL, Gif-sur-Yvette, France
  • S. Bielawski, E. Roussel, C. Szwaj
    PhLAM/CERCLA, Villeneuve d'Ascq Cedex, France
  • B. Carré, D. Garzella
    CEA/DSM/DRECAM/SPAM, Gif-sur-Yvette, France
  • X. Davoine
    CEA/DAM/DIF, Arpajon, France
  • N. Delerue
    LAL, Orsay, France
  • G. Devanz
    CEA/DSM/IRFU, France
  • A. Dubois, J. Lüning
    CCPMR, Paris, France
  • G. Lambert, R. Lehé, V. Malka, A. Rousse, C. Thaury
    LOA, Palaiseau, France
  • C. Madec, A. Mosnier
    CEA/IRFU, Gif-sur-Yvette, France
 
  LUNEX5 (free electron Laser Using a New accelerator for the Exploitation of X-ray radiation of 5th generation) aims at investigating the production of short, intense, coherent pulses in the 40-4 nm spectral range [1]. It comprises two types of accelerators connected to a single Free Electron Laser (FEL) for advanced seeding configurations (seeding with High order Harmonic in Gas, echo). A 400 MeV superconducting Linear Accelerator, adapted for studies of advanced FEL schemes, will enable future upgrade towards high repetition rate and multi-user operation by splitting part of the macropulse to different FEL lines. A 0.4 - 1 GeV Laser Wake Field Accelerator (LWFA) [2] will also be qualified by the FEL application. After the Conceptual Design Report, R&D has been launched on different sub components. Following transport theoretical studies of longitudinal and transverse manipulation of a LWFA electron beam enabling to provide theoretical amplification, a test experiment is under preparation.  
DOI • reference for this paper ※ https://doi.org/10.18429/JACoW-IPAC2014-THPRO003  
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THPRO006 Configuration Management in the Series Production of the XFEL Accelerator Modules 2863
 
  • L. Hagge, S. Barbanotti, S. Eucker, A. Frank, K. Jensch, J. Kreutzkamp, D. Käfer, A. Matheisen
    DESY, Hamburg, Germany
  • S. Berry, O. Napoly
    CEA/DSM/IRFU, France
  • C. Cloué, C. Madec, T. Trublet
    CEA/IRFU, Gif-sur-Yvette, France
 
  The series production of the superconducting accelerator modules for the European XFEL requires a production rate of one module per week. For this, assembly procedures have to be well-defined and repeatable, and the punctual supply of parts from the contributing institutes has to be assured. Configuration management (CM) has been introduced for clarification of responsibilities and establishing procedures. CM provides unique identification of parts, part status and location tracking, versioning of documentation, and procedures for change control, auditing and handling non-conformities. The configuration database, which is based on DESY’s Engineering Data Management System, contains the entire information which is necessary for assembling the accelerator modules. The content ranges from work instructions how to build a cryomodule up to individual records of all produced parts. Workflow and reports help tracking production progress and establishing production quality. The presentation gives an overview of the CM solution which is in place for the assembly of the XFEL accelerator modules, and reports experience and lessons learned from series production of the first modules.  
DOI • reference for this paper ※ https://doi.org/10.18429/JACoW-IPAC2014-THPRO006  
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