The College of William and Mary, Williamsburg, Virginia, USA
JLab, Newport News, Virginia, USA
Virginia Polytechnic Institute and State University, Blacksburg, USA
ODU, Norfolk, Virginia, USA
Following encouraging results with Nb3Sn-coated R&D cavities, the existing coating system was upgraded to allow for Nb3Sn coating of CEBAF accelerator cavities. The upgrade was designed to allow Nb3Sn coating of original CEBAF 5-cell cavities with the vapor diffusion technique. Several CEBAF cavities were coated in the upgraded system to investigate vapor diffusion coatings on extended structures. Witness samples coated along with the cavities were characterized with material science techniques, while coated cavities were measured at 4 and 2 K. The progress, lessons learned, and the pathforward are discussed.
ODU, Norfolk, Virginia, USA
JLab, Newport News, Virginia, USA
The College of William and Mary, Williamsburg, Virginia, USA
Virginia Polytechnic Institute and State University, Blacksburg, USA
The College of William and Mary, Williamsburg, Virginia, USA
JLab, Newport News, Virginia, USA
Virginia Polytechnic Institute and State University, Blacksburg, USA
Nb3Sn is a potential candidate to replace Nb in SRF accelerator cavities to reduce cost and advance perfor-mance. Tin vapor diffusion is the preferred technique to realize such cavities by growing a few microns thick Nb3Sn coating on the interior surface of the niobium cavity. The coating process typically uses temperatures of 1100-1200 °C for 3-6 hours. It is important to better understand the coating process, and optimize the coating parameters to overcome the current limitation on the performance of Nb3Sn coated SRF cavities. We investi-gate Nb3Sn coatings prepared in the temperature range of 900-1200 °C and duration of 3 - 12 hours using various material characterization tools. Variation of these pa-rameters appears to have notable effect on microstructure and topography of the obtained surface.
The College of William and Mary, Williamsburg, Virginia, USA
JLab, Newport News, Virginia, USA
Virginia Polytechnic Institute and State University, Blacksburg, USA
JLab, Newport News, Virginia, USA
SLAC, Menlo Park, California, USA
The SLAC National Accelerator Laboratory is currently constructing a major upgrade to its accelerator, the Linac Coherent Light Source II (LCLS-II). Several Department of Energy laboratories, including the Thomas Jefferson National Accelerator Facility (JLab) and Fermi National Accelerator Laboratory (FNAL), are collaborating in this project. The cryomodules for this project each consist of eight 1.3-GHz cavities produced by two vendors, Research Instruments GmbH in Germany (RI*) and Ettore Zanon S.p.a. in Italy (EZ*), using niobium cell material from Tokyo Denkai Co., Ltd. (TD) and Ningxia Orient Tantalum Industry Co., Ltd. (OTIC/NX)). During the initial production run, cavity performance from one of the vendors (Vendor A) was far below expectation. All the cavities had low Q0, later attributed to minimal EP as well as high-flux-trapping NX material, early quench behaviour below 18 MV/m, with many having Q0 roll-off at 12-16 MV/m. Production was stopped multiple times over the following 6 months, with test batches of cavities being made to ascertain the root cause of the problem. The final root cause of the problem was found to be inappropriate grinding of the RF surface prior to welding which left normal conducting inclusions in the surface. In addition, most cavities showed internal and external weld spatter which required post weld grinding and a very rough surface from operating the electropolishing machine in an etching rather than polishing regime. All issues have been corrected on new cavities and rework is underway on the originally effected cavities.
JLab, Newport News, Virginia, USA
The development of next-generation SRF cavities requires the deployment of innovative material solutions with RF performance beyond bulk Nb. Theoretical interest has stimulated efforts to grow and characterize thin multi-layer superconductor/insulator/superconductor (SIS) structures for their potential capability of supporting otherwise inaccessible surface magnetic fields in SRF cavities *. The ternary B1-compound NbTiN is among the candidate superconducting materials for SIS structures. Single crystal NbTiN films with thicknesses below 15 nm are also of interest for the development of high resolution, high sensitivity (SNSPD) detectors for particle physics application. Using DC reactive magnetron sputtering, NbTiN can be deposited with nominal superconducting parameters. This contribution presents the on-going material surface and superconducting properties characterization in order to optimize the NbTiN films for each application.
* A Gurevich, "Maximum screening fields of superconducting multilayer structures", AIP ADVANCES 5, 017112 (2015)
JLab, Newport News, Virginia, USA
Pulse reversed electropolishing of niobium SRF cavities, using a dilute aqueous H2SO4 electrolyte without HF yields equivalent RF performance with traditional EP. Comparing with present EP process for Nb SRF cavity which uses 1:10 volume ratio of HF (49%) and H2SO4 (98%), pulse reverse EP (also known as bipolar EP (BPEP)) is ecologically friendly and uses relatively benign electrolyte options for cavity processing. In this study, we report the commissioning of a new vertical cavity processing system for SRF Nb single cell and multi-cell cavities with HF-free pulse-reverse electropolishing at Jefferson Lab, together with RF test of cavities being processed. We report the scale-up challenges and interpretations from process R&D to implementation.